INFERNO Z24

 

Safety Recalls & Service Bulletins for 1989 Chevrolet Cavalier/Z24

I-4, 121-Cu.in., 2.0L FI

 

Safety Recalls
TSB Number Issue Date TSB Title
1. 91717A SEP 90 New 3T40 Side Cover and Bottom Pan Gasket
2. 89C036C JAN 89 Product Safety Campaign 89CO3 Fuel Tank

 

Emissions Recalls
TSB Number Issue Date TSB Title
1. 89C196E MAR 90 California Vehicles Shipped to Federal Locations

 

General Recalls
TSB Number Issue Date TSB Title
1. 89C16A7B NOV 89 Campaign 89C16 Update
2. 89C167B SEP 89 5-Speed Manual Transmissions -High Carbide Gears

 

Service Bulletins
TSB Number Issue Date TSB Title
1. 000000A JUL 99 GM Service Bulletin Precautions
2. 99-06-03-002 MAR 99 Battery Insulator Replacement
3. 83-81-34 MAR 99 Operating Vehicle with SIR Warning Light On
4. 99-00-89-002 MAR 99 Using the New GM Service Bulletins
5. 86-05-02 DEC 98 Delayed Warranty Start Process
6. 83-35-08 NOV 98 Chemical Staining of Chrome Wheels
7. 76-02-02A OCT 98 Recommended Axle Lubricant
8. 80-05-03 AUG 98 Redefined Use of Parts Warranty Special Claims B and C
9. 83-90-08 JUN 98 Charts and Schematics for Cruise Control Diagnosis
10. 82-05-03 MAY 98 Elimination of Labor Op Z7920/Z7930
11. 82-05-05 MAY 98 General Motors Warranty Inquiry System
12. 82-05-02 MAY 98 Request for Authorization Using Routing Code H
13. 87-61-24 APR 98 Use of Surface Conditioning Discs
14. 48-05-01C MAR 98 Customer Concern Not Duplicated /Verified - Labor
15. 83-64-09 MAR 98 Tool J 41450-B Released for CS Generator Diagnosis
16. 83-01-14 MAR 98 VIN Plate Replacement
17. 72-05-09 FEB 98 GM Dealer Empowerment Program
18. 48-05-02C FEB 98 Information On Expediting Parts
19. 82-05-01 FEB 98 New Vehicle / Replacement Battery Warranty Instructions
20. 73-50-37 JAN 98 Brake Rotor and Hub Cleaning Tool Revision
21. 72-05-14 JAN 98 Enhanced Sublet Repair Policy
22. 73-90-23 JAN 98 Frontal (SIR) ON-Off Switch Kits, Parts and Procedures
23. 72-05-13 JAN 98 Repair/Replace Policies and Procedures
24. 72-05-12 JAN 98 Shock Absorbers and Struts Operations
25. 72-05-07 DEC 97 ACDelco Remanufactured Engines
26. 72-05-11 DEC 97 Rail Dust Removal and Chemical Spotting - labor
27. 71-05-02 DEC 97 Recall Campaign Follow-Up Post Card
28. 73-01-10 DEC 97 Technical Assistance Call Preparation
29. 48-05-01A NOV 97 Customer Concern Not Verified/Duplicated Labor Operation
30. 62-05-02A NOV 97 Labor Operation Z1241 - Personal Property Damage
31. 73-12-13 NOV 97 PureGuard 2 Operating Alert
32. 73-05-06 OCT 97 Labor Time Guide Addition
33. 73-05-06 SEP 97 Labor Time Guide addition
34. 73-62-13A SEP 97 Servicing of Aluminum Heater Cores and/or Radiators
35. 72-05-04 AUG 97 Guidelines for Claiming C0034 - Windshield Replacement
36. 72-05-06 AUG 97 Guidelines for I/M 240 Labor, J9980-I/M, J9981 and J9982
37. 72-05-05 AUG 97 Guidelines for Using E0420 Wheel Replace
38. 72-05-03 AUG 97 Guidelines for Wheel Alignments and Wheel Balance
39. 73-05-05 AUG 97 Labor Times
40. 73-16-11 AUG 97 Top Tether Hardware Package for Child Restraint Seats
41. 73-62-13 JUL 97 Aluminum Heater Core and/or Radiator Replacements
42. 73-62-14 JUL 97 Approved Engine Coolant Recycling Processes
43. 77-71-59 JUN 97 Automatic Transmission Oil Cooler Flushing/Flow Check
44. 36-71-06B JUN 97 Automatic Transmission Service Procedure
45. 73-05-04 JUN 97 Labor Time Update
46. 73-10-54 MAY 97 Two-Part Urethane Adhesive For Windshield Installations
47. 631208A APR 97 A/C Tool And Equipment Maintenance
48. 73-05-03 APR 97 Labor Time Guide Update
49. 730503 APR 97 Labor Times Guide Update
50. 620504 APR 97 Operating Procedures
51. 731204 FEB 97 Air Conditioning Systems With R12 Or R134a Service Issue
52. 731049 FEB 97 Body Sealer Tape For Collision Repairs
53. 730501 FEB 97 Update Labor Time Guide
54. 730502 FEB 97 Updates Labor Time Guide
55. 630507 JAN 97 Updates Labor Time Guides
56. 649601 JAN 97 Compact Disk Players Procedures
57. 600503 JAN 97 Warranty Repairs And Claims Procedures
58. 62-05-03 DEC 96 Dealer Prohibited Use of Labor Open. and/or Claim Type
59. 63-05-06 DEC 96 Updates to Labor Time Guide
60. 310503C DEC 96 Warranty Claim Processing
61. 631215 NOV 96 A/C Compressor Seal Washer Reference Chart
62. 610111 NOV 96 Key Code Information
63. 630504 OCT 96 Warranty Administration Labor Time Guide Updates
64. 630505 OCT 96 Warranty Labor Time Guide Updates
65. 668304A SEP 96 ACDelco Service Center Locations Odometer/Speedometer
66. 400501A SEP 96 Corporate Parts Return Program Instructions
67. 630503 SEP 96 Labor Time Guide (Request for Review) Updates
68. 636532 MAY 96 Enhanced Emission Inspection Maintenance - Equipment
69. 631209 MAY 96 R12 or R134a A/C Vehicle Service Issues
70. 638111 APR 96 Headlamp Lens Distortion Caused by Aiming Equipment
71. 636401 FEB 96 Updated Battery Replacement Catalog Numbers
72. ATRATB339 JAN 96 Harsh Forward Engagement
73. 516547 JAN 96 Revised Tech 1 Cartridge for Oxygen Sensor Test
74. 576137 DEC 95 Cylinder Head Flatness Specification
75. 536507 DEC 95 Enhanced Emission Inspection Maintenance - Update
76. 531021 NOV 95 Waterleak Diagnostic Guide
77. 538209 OCT 95 Daytime Running Lamp Retrofit Kits
78. 580504 AUG 95 Inspection/Maintenance Labor Operations
79. 588302A JUL 95 AC Delco Locator Service for Delco Electronics Exchange
80. 570102 JUN 95 Reformulated, Oxygenated Gasoline and Calif. Phase 2 RFG
81. 580101 JUN 95 Use of a Diagnostic Worksheet
82. 531205 MAY 95 Contaminated R12 Refrigerant Testing & Handling
83. 510103 MAY 95 GM Campaign Identification Label
84. 520506 APR 95 ADCSM Empowerment Parameters Retail Matrix
85. 570501 APR 95 Goodwill Adjustments Case-by-Case Administration
86. 520505 APR 95 Panel Replacement Operations for Corrosion Repairs
87. 436201B APR 95 Propylene Glycol Engine Coolant
88. 570201 MAR 95 General Information - DEXRON III A/T Fluid Introduction
89. 431218A MAR 95 J 39400 A/C Leak Detector Maintenance Kit Availability
90. 420515A FEB 95 Chevrolet Claim Processing
91. 516502 FEB 95 I/M Emissions Diagnostic Manual
92. ATRATB294 JAN 95 Axle Nut/ Lug Nut Tightening Specifications
93. 436510 JAN 95 I/M 240 Program - Equipment Purchase
94. 436507 DEC 94 Enhanced Emission Inspection Maintenance Program
95. 435009 DEC 94 Front Brake Pulsation - New Diagnosis and Repair
96. 431048 NOV 94 Adhesive Caulking Kit Revisions
97. 431606 OCT 94 Cleaning Procedure for Leather Seat Covers
98. 436506 OCT 94 I/M 240 Repairs - Obtaining Technical Assistance
99. 446501 OCT 94 PROM/MEMCAL - Identification Marks
100. 431511 OCT 94 Waterleak at Door Glass and Quarter Window Area
101. 431223 SEP 94 Contaminated A/C Refrigerant
102. 410103 SEP 94 Product Campaign Bulletin Numbering System
103. 330105A SEP 94 Using GM Service Bulletins
104. 149301 JUL 94 Release of Service Package For Nickel Tape
105. 433502 JUL 94 Speed Rated Tires
106. 431029 JUN 94 Folding Top Rear Side Rail Removal and Installation
107. 438118 JUN 94 No Start, Battery Run Down or Blown Fuse
108. 431018A MAY 94 Vehicles Equipped With A Webasto Sunroof System
109. 436505 APR 94 Enhanced Emission Inspection Maintenance Programs
110. 033206 MAR 94 Reduced Power Steering Assist (Cold)
111. 477103 MAR 94 Transaxle Oil Filter Differences
112. 435001 FEB 94 Aftermarket Anti-Lock Brake System Products
113. 476101 FEB 94 Cylinder Heads - Updated Parts/Servicing
114. 330106A FEB 94 New DCS Bulletin Search and Access to Vehicle Options
115. 310504 FEB 94 Policy - Recycled Engine Coolant
116. 331226 JAN 94 Retrofitting R-12 Vehicles to R-134A
117. 383001 DEC 93 Steering System Bleed Procedures
118. 306502 OCT 93 How Fuel Economy Is Determined
119. 331052 OCT 93 Install Rear Seat Child Comfort Guides
120. ATRATB179 JUL 93 Late Or No Upshifts
121. 393504 JUL 93 Leaking Cast Aluminum Wheels
122. 349212R JUL 93 Radio Frequency Interference - Identification/Diagnosis
123. 316501R JUN 93 Introduction Of The Fuel Injector Tester Tool
124. 931638A MAY 93 Isolation Diodes Information
125. 931693E APR 93 Tires Slipping On Rim
126. 9314010 MAR 93 Convertible Pinch Weld Accessibility
127. 9313310 MAR 93 Door Locks Binding or Sticking/Key Hard to Insert
128. 9358A10 FEB 93 Acid Rain and Rail Dust Damage to Base/Clear Coat
129. 93966C FEB 93 Factors That Affect Fuel Economy
130. 923448E FEB 93 Windshield Blade Chatter or Wipeability
131. 93774B JAN 93 Differential Pinion Shaft Lock Screw
132. 939210 JAN 93 Service Tool For Rear Compartment Lid Hinge
133. 93316C OCT 92 Effect of Fuel Volatility On Driveability
134. 93356D OCT 92 Engine Miss, Hesitation or Roughness - Information
135. 93203E OCT 92 Scuff/Scratch Removal From Aluminum Wheels
136. 922576D AUG 92 Correct Use of Spark Tester J26792
137. 922501A AUG 92 Use of Alternate Refrigerants In CFC 12
138. ATRATB120 JUL 92 Sprocket And Final Drive Identification
139. 922323E JUN 92 Damage Due to Improper Mounting of Steel Wheels
140. 922197A JUN 92 Slips In Low / Reverse - No Reverse With 3T40 A/T
141. 91358A8E APR 92 Windshield Wiper Blade Chatter
142. ATRATB099 FEB 92 Checking For Chain Stretch
143. 921078A FEB 92 Cruise Control Intermittent Drop-Out or Fail
144. 91423A3C FEB 92 Squawk/Clunk Noise From Front Suspension
145. 923310 NOV 91 Acid Rain Damage to Base Coat/Clear Coat
146. ATRATB078 NOV 91 How To Use A Pressure Gauge - Automatic Trans.
147. 92351D NOV 91 New Air Conditioning Compressor Sealing Washer
148. 92427A NOV 91 Sporadic Transmission Slip, Downshift, or Busy Cycling TCC
149. 92503B NOV 91 Steering Pull and/or Tire Wear Problems
150. 914131A SEP 91 Revised Procedure For Low Heat Delivery
151. 913880A AUG 91 A/C Delco Advance Exchange Programs
152. 913846E AUG 91 Damaged and/or Misdiagnosed ECM/PCM
153. 913967A AUG 91 Evaluating Peened Spacer Plates On All A/T
154. 914083B AUG 91 Power Steering Shudder, Moan or Vibration
155. 913667C JUL 91 Clutch System Decrease In Performance
156. 913500B JUN 91 Federal Vehicle Theft Prevention Standard
157. 913446E JUN 91 State Emissions Testing Information
158. 913126E MAY 91 Damage Multec Port Fuel Injectors Result
159. 9133410 MAY 91 Hvlp-High Volume Low Pressure Paint Application
160. 913186E MAY 91 Incorrect Mem-Cal Installation May Damage ECM/PCM Circuit
161. 912980A MAY 91 Labor Time Guide Request For Review Updates
162. 9133510 MAY 91 Passenger Seat Will Not Lock Into Position
163. ATRATB048 MAY 91 Uncontrollable Lock-Up, Kills Engine At Stop
164. 912850A APR 91 Cleaning of Upper Instrument Panel Surfaces
165. ATRATB046 APR 91 Diagnosing Converter Lock-Up Problems
166. 9128210 APR 91 Importance of Checking Clear Coat Thickness
167. 912841A APR 91 Loose or Missing A/C Access Fitting Caps
168. 904093 MAR 91 Clunk From Engine Compartment When Turning
169. 912356B MAR 91 Use of Recycled Engine Coolant
170. 911847A FEB 91 New A/T Roller Clutch
171. 912136D FEB 91 Parasitic Current Drain Procedure, No Start Condition
172. 912083B FEB 91 Reduced Power Steering Assist At Low Temperatures
173. 911713E JAN 91 Tire Damage Caused In GM Assembly
174. ATRATB036 JAN 91 Transmission Model Codes
175. 911335 DEC 90 Change In Brake Feel After Rotor Refinishing
176. 903968A DEC 90 Testing For Current
177. 911268E NOV 90 Chattering Wiper Blades
178. 911187A NOV 90 Engine to Transmission Torque Specifications
179. 91827A NOV 90 Noise In Park On an Incline With 3T40 and 4T60
180. ATRATB028 OCT 90 Engine Testing With A Vacuum Gauge - Auto Trans.
181. 91847A OCT 90 New 4TH Clutch Reaction Plates, THM F-7, 3T40, 4T60, 4T60-E
182. 91858A OCT 90 Procedure For Checking Connector Terminal Contact
183. ATRATB010 SEP 90 Torque Converter Identification
184. 91387A AUG 90 3T40 (125C) Replacement Transmission
185. 91626B AUG 90 Coolant Specification
186. 91353E AUG 90 New Coated Wheel Weights For Aluminum Wheels
187. 91469A AUG 90 Release of Antenna Bezel Nut Tool
188. 902935 JUL 90 Brake Lathe Produces Poor Brake Rotor Finish
189. 903027C JUL 90 Clutch Slippage
190. 902968C JUL 90 Speedometer Pointer Flutter
191. 8930910 JUN 90 Convertible Door Glass Doesn't Seal Properly, New Blow Out Clip
192. 902848C JUN 90 Speedometer Cable Leaks Oil Into the Vehicle
193. 9023410 MAY 90 Dash Pad Warping
194. 902366A MAY 90 Possible High Oil Consumption Contributors
195. 902423D MAY 90 Rear Spring Upper Insulator Squeak Redesigned
196. 893067A APR 90 3RD Clutch Switch Is Incorrectly Identified
197. 91108A APR 90 Aftermarket Accessories Installation Guidelines
198. 91148A APR 90 Checking For Parasitic Current Drain
199. 902106F APR 90 Exhaust Moan or Boom
200. 9022410 APR 90 Loose or Missing Window Reveal Moldings
201. 902187B APR 90 Manual 5-Speed Transaxle Shiftability Concerns
202. 902166 APR 90 Prevent Leakage of Small 75 mm Oil Filters
203. 902057A APR 90 Revised Wiring Diagram Information 3T40 A/T
204. 91090A APR 90 Used Anti-Freeze Policy
205. 893028A MAR 90 Convertible Roof Manual Bypass Valve
206. 901917A MAR 90 Drive Link Wear Specifications Revised
207. 9019410 MAR 90 Front Seat Back Pivot Bolt Rattle
208. 902017A MAR 90 Intermittent TCC Code 62, 26
209. 901996E MAR 90 Revised Chart C-1D, Code 33, 34, 63, 64
210. 901986E MAR 90 Revised TPS Specifications
211. ATRATB9002006 FEB 90 Automatic Transmission Fluid
212. 901676E FEB 90 Engine Cranks But Won't Run
213. 892987B FEB 90 High Shift, Clutch Pedal Effort
214. 901765 FEB 90 Instrument Panel Rattle/Buzz
215. 901686E FEB 90 Sensor Voltage Output Specifications
216. 892916E JAN 90 Detonation, Pop-Backs, Hesitation & Stall, New PROM
217. 892937B JAN 90 Knocking or Tapping Gear Noise
218. 89445 DEC 89 Brake Lead Diagnosis
219. 901185 DEC 89 Parking Brake Adjustment
220. 909210 NOV 89 Carpet Inserts Become Loose
221. 90857A NOV 89 Incorrectly Installed LO-Reverse Piston Snap Rings
222. ATRASIL8933 NOV 89 Lo-Reverse Clutch Rattle/Clicking
223. 892777A NOV 89 No 1ST Gear and/or Slips In 1ST
224. ATRATB8930 OCT 89 Automatic Transmission Math Part 2
225. 90781B OCT 89 High Side Switch Installation Tip
226. 90753E OCT 89 Tire Company Warranty Assistance Programs
227. 892680B OCT 89 Use of Gasoline Containing 15 Percent Mtbe
228. ATRATB8927 SEP 89 20 Steps To successful Auto Transmission Repair
229. 90501D SEP 89 Air Conditioning Compressor Oval O-Ring Seal
230. 892618A SEP 89 Blown Fuses Due to Shorted TCC Wiring
231. 892517A SEP 89 Delayed Reverse to Drive In Cold Operating Conditions
232. 8924910 SEP 89 Hood Wobbles When Open Due to Loose Hood Hinge Pivot Bolts
233. 892625 SEP 89 Light Brake Drag - Brake Switch Adjustment
234. 90568 SEP 89 Packard 32 Way Connector Identification
235. 892347A AUG 89 ATF Fluid Color/Level Check Information
236. ATRATB8923 AUG 89 Automatic Transmission Math Formulas
237. 892426A AUG 89 Engine Knock At Initial Start-Up
238. 892386C AUG 89 Minimum Oil Filter Clearance
239. 892307A AUG 89 New Oil Pump Rotor Thickness THM 125C/Hydra-Matic 3T40
240. 892297A AUG 89 Rattle/Clicking In 3RD Gear
241. 90496B AUG 89 Reconstituted Anti-Freeze
242. 8924610 AUG 89 Side Marker Lamp Lens Cracked Appearance
243. 892271D JUL 89 Air Conditioning Compressor Suction/Discharge Port Seals
244. 892248A JUL 89 Generator Wiring Description
245. 892126 JUL 89 Incorrect Cruise Control Resume Operation
246. 90340A JUL 89 Labor Guide Request For Changes, Feb./June
247. 873077B JUL 89 Noise In All Gear Ranges and Neutral With Clutch Pedal Out
248. 8917110 JUN 89 Chipped Paint Diagnosis and Repair
249. ATRASIL8924 JUN 89 Intermittent Or No TCC Apply
250. ATRASIL8923 JUN 89 New Spring Dowel Case Cover Pins
251. 891793E JUN 89 Replacement Nuts, Bolts and Keys For Locking Wheel Nut Systems
252. 891857A JUN 89 Replacement of Final Drive Pinion Gear Washers and Sun Gear
253. 891533B MAY 89 Power Rack and Pinion Gear Service Information
254. 891528B MAY 89 Selection of Correct Wire Insulation Material For Wire Repairs
255. 891271B APR 89 A/C Refrigerant Loss Due to Loose or Missing Access Fitting Cap
256. 8915010 APR 89 Convertible Top Boot Retention
257. 891547A APR 89 Diagnosis Information - LO-Reverse Clutch THM 125C/ Hydramatic
258. 891460A APR 89 Goodwrench Vehicle Security System Labor Operations
259. 891306E APR 89 Improper Crankshaft Sensor Replacements Due to Oil On the Senso
260. 8912310 APR 89 Insufficient Lubrication In Door Lock Cylinders
261. 891195 APR 89 Parking Brake Adjustment
262. 891377B APR 89 Shift Lever Rattle/Buzz Noise In 3RD or 4TH Gears, Isuzu 5-Spee
263. 90037A APR 89 Smooth Direct Clutch Fiber Plates For THM-125C Transmissions
264. 891207A MAR 89 2-3 Slip or Flare and/or Delayed 2-3 Upshifts During Light Thro
265. 89967A7B MAR 89 Axle Seal Protector to Prevent Right Side Axle Seal Damage Duri
266. 89986D MAR 89 Charging Low or Completely Discharged Delco Freedom Batteries
267. 89956E MAR 89 Failure to Run Cold or Hesitates On Driveaway
268. 891126C MAR 89 Fuel Pump Strainer (In-Tank Filter/Sock) Replacement
269. 891089A MAR 89 Poor AM or FM Radio Reception
270. 89970A MAR 89 Use of Car/Truck Line Indicator In Place of Model Names
271. 89721A FEB 89 Cavalier Service Manual Update - 1989 Heater Hose Clamp
272. ATRASIL896 FEB 89 Forward Drum Design Changes
273. 89900A FEB 89 Labor Time Guide Request For Review Changes - September/January
274. 89855 FEB 89 On-Car Brake Rotor Turning Tool
275. 89593E JAN 89 Cast Aluminim Wheel Porosity
276. 89607A JAN 89 Clutch Piston Seal Installation
277. 89576B JAN 89 Engine Coolant Substitutes
278. 89697A JAN 89 Intermittent and/or No Torque Converter Clutch Apply
279. 89677A JAN 89 New Spring Dowel Case Cover Pins
280. 89416E DEC 88 ECM Memory Updating
281. 89457A DEC 88 New Product Information For Hydra-Matic Produced Transaxles/Tra
282. 89497A DEC 88 No Second Gear
283. 89316C NOV 88 Fuel Feed and/or Return Pipe Repair
284. 89400A NOV 88 Headlamp Adjustment Labor Operation
285. 89346E NOV 88 Torque Specs - TBI 700
286. 89257A NOV 88 Transmission/Transaxle Designation System Change
287. 89381B NOV 88 V5 Air Conditioning and Refrigerant System Diagnostic Procedure
288. 89153B OCT 88 Noises Caused By Power Steering Cylinder Line Contacting HVAC C
289. 883405 SEP 88 Disk Brake Noise
290. 89037A SEP 88 New Fiber Plates For Forward and Direct Clutch Assemblies
291. 890210 SEP 88 Removal of Protective Plastic From Interior Trim
292. 89013A SEP 88 The Importance of Four Wheel Alignment
293. ATRATB8816 MAR 88 No Upshift - Governor Contamination
294. ATRATB887 FEB 88 Checking Pressure Switches For Leaks
295. ATRATB8754 SEP 87 All Automatics - Front Bushing Wear
296. ATRATB8748 AUG 87 Metal Sealing Rings - Automatic Transmissions
297. ATRATB8736 JUN 87 Restricted Exhaust System Check
298. ATRATB8730 MAY 87 No Upshift
299. ATRATB8623 MAY 86 Hidden Residue Build Up - Valves Sticking
300. ATRATB8612 MAR 86 Converter Clutch Shudder
301. ATRATB869 FEB 86 Governor Pressure Switches
302. ATRATB861 JAN 86 Rapid Pump Bushing Wear
303. ATRATB8524 JAN 85 No Converter Clutch Apply When Unit Is Hot
304. 81I37 FEB 81 Silica Contamination of Oxygen Sensors
 

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