INFERNO Z24
Safety Recalls & Service Bulletins for 1989 Chevrolet Cavalier/Z24
I-4, 121-Cu.in., 2.0L FI
Safety Recalls |
TSB Number Issue Date TSB Title |
1. 91717A SEP 90 New 3T40 Side Cover and Bottom Pan Gasket |
2. 89C036C JAN 89 Product Safety Campaign 89CO3 Fuel Tank |
Emissions Recalls |
TSB Number Issue Date TSB Title |
1. 89C196E MAR 90 California Vehicles Shipped to Federal Locations |
General Recalls |
TSB Number Issue Date TSB Title |
1. 89C16A7B NOV 89 Campaign 89C16 Update |
2. 89C167B SEP 89 5-Speed Manual Transmissions -High Carbide Gears |
Service Bulletins |
TSB Number Issue Date TSB Title |
1. 000000A JUL 99 GM Service
Bulletin Precautions 2. 99-06-03-002 MAR 99 Battery Insulator Replacement 3. 83-81-34 MAR 99 Operating Vehicle with SIR Warning Light On 4. 99-00-89-002 MAR 99 Using the New GM Service Bulletins 5. 86-05-02 DEC 98 Delayed Warranty Start Process 6. 83-35-08 NOV 98 Chemical Staining of Chrome Wheels 7. 76-02-02A OCT 98 Recommended Axle Lubricant 8. 80-05-03 AUG 98 Redefined Use of Parts Warranty Special Claims B and C 9. 83-90-08 JUN 98 Charts and Schematics for Cruise Control Diagnosis 10. 82-05-03 MAY 98 Elimination of Labor Op Z7920/Z7930 11. 82-05-05 MAY 98 General Motors Warranty Inquiry System 12. 82-05-02 MAY 98 Request for Authorization Using Routing Code H 13. 87-61-24 APR 98 Use of Surface Conditioning Discs 14. 48-05-01C MAR 98 Customer Concern Not Duplicated /Verified - Labor 15. 83-64-09 MAR 98 Tool J 41450-B Released for CS Generator Diagnosis 16. 83-01-14 MAR 98 VIN Plate Replacement 17. 72-05-09 FEB 98 GM Dealer Empowerment Program 18. 48-05-02C FEB 98 Information On Expediting Parts 19. 82-05-01 FEB 98 New Vehicle / Replacement Battery Warranty Instructions 20. 73-50-37 JAN 98 Brake Rotor and Hub Cleaning Tool Revision 21. 72-05-14 JAN 98 Enhanced Sublet Repair Policy 22. 73-90-23 JAN 98 Frontal (SIR) ON-Off Switch Kits, Parts and Procedures 23. 72-05-13 JAN 98 Repair/Replace Policies and Procedures 24. 72-05-12 JAN 98 Shock Absorbers and Struts Operations 25. 72-05-07 DEC 97 ACDelco Remanufactured Engines 26. 72-05-11 DEC 97 Rail Dust Removal and Chemical Spotting - labor 27. 71-05-02 DEC 97 Recall Campaign Follow-Up Post Card 28. 73-01-10 DEC 97 Technical Assistance Call Preparation 29. 48-05-01A NOV 97 Customer Concern Not Verified/Duplicated Labor Operation 30. 62-05-02A NOV 97 Labor Operation Z1241 - Personal Property Damage 31. 73-12-13 NOV 97 PureGuard 2 Operating Alert 32. 73-05-06 OCT 97 Labor Time Guide Addition 33. 73-05-06 SEP 97 Labor Time Guide addition 34. 73-62-13A SEP 97 Servicing of Aluminum Heater Cores and/or Radiators 35. 72-05-04 AUG 97 Guidelines for Claiming C0034 - Windshield Replacement 36. 72-05-06 AUG 97 Guidelines for I/M 240 Labor, J9980-I/M, J9981 and J9982 37. 72-05-05 AUG 97 Guidelines for Using E0420 Wheel Replace 38. 72-05-03 AUG 97 Guidelines for Wheel Alignments and Wheel Balance 39. 73-05-05 AUG 97 Labor Times 40. 73-16-11 AUG 97 Top Tether Hardware Package for Child Restraint Seats 41. 73-62-13 JUL 97 Aluminum Heater Core and/or Radiator Replacements 42. 73-62-14 JUL 97 Approved Engine Coolant Recycling Processes 43. 77-71-59 JUN 97 Automatic Transmission Oil Cooler Flushing/Flow Check 44. 36-71-06B JUN 97 Automatic Transmission Service Procedure 45. 73-05-04 JUN 97 Labor Time Update 46. 73-10-54 MAY 97 Two-Part Urethane Adhesive For Windshield Installations 47. 631208A APR 97 A/C Tool And Equipment Maintenance 48. 73-05-03 APR 97 Labor Time Guide Update 49. 730503 APR 97 Labor Times Guide Update 50. 620504 APR 97 Operating Procedures 51. 731204 FEB 97 Air Conditioning Systems With R12 Or R134a Service Issue 52. 731049 FEB 97 Body Sealer Tape For Collision Repairs 53. 730501 FEB 97 Update Labor Time Guide 54. 730502 FEB 97 Updates Labor Time Guide 55. 630507 JAN 97 Updates Labor Time Guides 56. 649601 JAN 97 Compact Disk Players Procedures 57. 600503 JAN 97 Warranty Repairs And Claims Procedures 58. 62-05-03 DEC 96 Dealer Prohibited Use of Labor Open. and/or Claim Type 59. 63-05-06 DEC 96 Updates to Labor Time Guide 60. 310503C DEC 96 Warranty Claim Processing 61. 631215 NOV 96 A/C Compressor Seal Washer Reference Chart 62. 610111 NOV 96 Key Code Information 63. 630504 OCT 96 Warranty Administration Labor Time Guide Updates 64. 630505 OCT 96 Warranty Labor Time Guide Updates 65. 668304A SEP 96 ACDelco Service Center Locations Odometer/Speedometer 66. 400501A SEP 96 Corporate Parts Return Program Instructions 67. 630503 SEP 96 Labor Time Guide (Request for Review) Updates 68. 636532 MAY 96 Enhanced Emission Inspection Maintenance - Equipment 69. 631209 MAY 96 R12 or R134a A/C Vehicle Service Issues 70. 638111 APR 96 Headlamp Lens Distortion Caused by Aiming Equipment 71. 636401 FEB 96 Updated Battery Replacement Catalog Numbers 72. ATRATB339 JAN 96 Harsh Forward Engagement 73. 516547 JAN 96 Revised Tech 1 Cartridge for Oxygen Sensor Test 74. 576137 DEC 95 Cylinder Head Flatness Specification 75. 536507 DEC 95 Enhanced Emission Inspection Maintenance - Update 76. 531021 NOV 95 Waterleak Diagnostic Guide 77. 538209 OCT 95 Daytime Running Lamp Retrofit Kits 78. 580504 AUG 95 Inspection/Maintenance Labor Operations 79. 588302A JUL 95 AC Delco Locator Service for Delco Electronics Exchange 80. 570102 JUN 95 Reformulated, Oxygenated Gasoline and Calif. Phase 2 RFG 81. 580101 JUN 95 Use of a Diagnostic Worksheet 82. 531205 MAY 95 Contaminated R12 Refrigerant Testing & Handling 83. 510103 MAY 95 GM Campaign Identification Label 84. 520506 APR 95 ADCSM Empowerment Parameters Retail Matrix 85. 570501 APR 95 Goodwill Adjustments Case-by-Case Administration 86. 520505 APR 95 Panel Replacement Operations for Corrosion Repairs 87. 436201B APR 95 Propylene Glycol Engine Coolant 88. 570201 MAR 95 General Information - DEXRON III A/T Fluid Introduction 89. 431218A MAR 95 J 39400 A/C Leak Detector Maintenance Kit Availability 90. 420515A FEB 95 Chevrolet Claim Processing 91. 516502 FEB 95 I/M Emissions Diagnostic Manual 92. ATRATB294 JAN 95 Axle Nut/ Lug Nut Tightening Specifications 93. 436510 JAN 95 I/M 240 Program - Equipment Purchase 94. 436507 DEC 94 Enhanced Emission Inspection Maintenance Program 95. 435009 DEC 94 Front Brake Pulsation - New Diagnosis and Repair 96. 431048 NOV 94 Adhesive Caulking Kit Revisions 97. 431606 OCT 94 Cleaning Procedure for Leather Seat Covers 98. 436506 OCT 94 I/M 240 Repairs - Obtaining Technical Assistance 99. 446501 OCT 94 PROM/MEMCAL - Identification Marks 100. 431511 OCT 94 Waterleak at Door Glass and Quarter Window Area 101. 431223 SEP 94 Contaminated A/C Refrigerant 102. 410103 SEP 94 Product Campaign Bulletin Numbering System 103. 330105A SEP 94 Using GM Service Bulletins 104. 149301 JUL 94 Release of Service Package For Nickel Tape 105. 433502 JUL 94 Speed Rated Tires 106. 431029 JUN 94 Folding Top Rear Side Rail Removal and Installation 107. 438118 JUN 94 No Start, Battery Run Down or Blown Fuse 108. 431018A MAY 94 Vehicles Equipped With A Webasto Sunroof System 109. 436505 APR 94 Enhanced Emission Inspection Maintenance Programs 110. 033206 MAR 94 Reduced Power Steering Assist (Cold) 111. 477103 MAR 94 Transaxle Oil Filter Differences 112. 435001 FEB 94 Aftermarket Anti-Lock Brake System Products 113. 476101 FEB 94 Cylinder Heads - Updated Parts/Servicing 114. 330106A FEB 94 New DCS Bulletin Search and Access to Vehicle Options 115. 310504 FEB 94 Policy - Recycled Engine Coolant 116. 331226 JAN 94 Retrofitting R-12 Vehicles to R-134A 117. 383001 DEC 93 Steering System Bleed Procedures 118. 306502 OCT 93 How Fuel Economy Is Determined 119. 331052 OCT 93 Install Rear Seat Child Comfort Guides 120. ATRATB179 JUL 93 Late Or No Upshifts 121. 393504 JUL 93 Leaking Cast Aluminum Wheels 122. 349212R JUL 93 Radio Frequency Interference - Identification/Diagnosis 123. 316501R JUN 93 Introduction Of The Fuel Injector Tester Tool 124. 931638A MAY 93 Isolation Diodes Information 125. 931693E APR 93 Tires Slipping On Rim 126. 9314010 MAR 93 Convertible Pinch Weld Accessibility 127. 9313310 MAR 93 Door Locks Binding or Sticking/Key Hard to Insert 128. 9358A10 FEB 93 Acid Rain and Rail Dust Damage to Base/Clear Coat 129. 93966C FEB 93 Factors That Affect Fuel Economy 130. 923448E FEB 93 Windshield Blade Chatter or Wipeability 131. 93774B JAN 93 Differential Pinion Shaft Lock Screw 132. 939210 JAN 93 Service Tool For Rear Compartment Lid Hinge 133. 93316C OCT 92 Effect of Fuel Volatility On Driveability 134. 93356D OCT 92 Engine Miss, Hesitation or Roughness - Information 135. 93203E OCT 92 Scuff/Scratch Removal From Aluminum Wheels 136. 922576D AUG 92 Correct Use of Spark Tester J26792 137. 922501A AUG 92 Use of Alternate Refrigerants In CFC 12 138. ATRATB120 JUL 92 Sprocket And Final Drive Identification 139. 922323E JUN 92 Damage Due to Improper Mounting of Steel Wheels 140. 922197A JUN 92 Slips In Low / Reverse - No Reverse With 3T40 A/T 141. 91358A8E APR 92 Windshield Wiper Blade Chatter 142. ATRATB099 FEB 92 Checking For Chain Stretch 143. 921078A FEB 92 Cruise Control Intermittent Drop-Out or Fail 144. 91423A3C FEB 92 Squawk/Clunk Noise From Front Suspension 145. 923310 NOV 91 Acid Rain Damage to Base Coat/Clear Coat 146. ATRATB078 NOV 91 How To Use A Pressure Gauge - Automatic Trans. 147. 92351D NOV 91 New Air Conditioning Compressor Sealing Washer 148. 92427A NOV 91 Sporadic Transmission Slip, Downshift, or Busy Cycling TCC 149. 92503B NOV 91 Steering Pull and/or Tire Wear Problems 150. 914131A SEP 91 Revised Procedure For Low Heat Delivery 151. 913880A AUG 91 A/C Delco Advance Exchange Programs 152. 913846E AUG 91 Damaged and/or Misdiagnosed ECM/PCM 153. 913967A AUG 91 Evaluating Peened Spacer Plates On All A/T 154. 914083B AUG 91 Power Steering Shudder, Moan or Vibration 155. 913667C JUL 91 Clutch System Decrease In Performance 156. 913500B JUN 91 Federal Vehicle Theft Prevention Standard 157. 913446E JUN 91 State Emissions Testing Information 158. 913126E MAY 91 Damage Multec Port Fuel Injectors Result 159. 9133410 MAY 91 Hvlp-High Volume Low Pressure Paint Application 160. 913186E MAY 91 Incorrect Mem-Cal Installation May Damage ECM/PCM Circuit 161. 912980A MAY 91 Labor Time Guide Request For Review Updates 162. 9133510 MAY 91 Passenger Seat Will Not Lock Into Position 163. ATRATB048 MAY 91 Uncontrollable Lock-Up, Kills Engine At Stop 164. 912850A APR 91 Cleaning of Upper Instrument Panel Surfaces 165. ATRATB046 APR 91 Diagnosing Converter Lock-Up Problems 166. 9128210 APR 91 Importance of Checking Clear Coat Thickness 167. 912841A APR 91 Loose or Missing A/C Access Fitting Caps 168. 904093 MAR 91 Clunk From Engine Compartment When Turning 169. 912356B MAR 91 Use of Recycled Engine Coolant 170. 911847A FEB 91 New A/T Roller Clutch 171. 912136D FEB 91 Parasitic Current Drain Procedure, No Start Condition 172. 912083B FEB 91 Reduced Power Steering Assist At Low Temperatures 173. 911713E JAN 91 Tire Damage Caused In GM Assembly 174. ATRATB036 JAN 91 Transmission Model Codes 175. 911335 DEC 90 Change In Brake Feel After Rotor Refinishing 176. 903968A DEC 90 Testing For Current 177. 911268E NOV 90 Chattering Wiper Blades 178. 911187A NOV 90 Engine to Transmission Torque Specifications 179. 91827A NOV 90 Noise In Park On an Incline With 3T40 and 4T60 180. ATRATB028 OCT 90 Engine Testing With A Vacuum Gauge - Auto Trans. 181. 91847A OCT 90 New 4TH Clutch Reaction Plates, THM F-7, 3T40, 4T60, 4T60-E 182. 91858A OCT 90 Procedure For Checking Connector Terminal Contact 183. ATRATB010 SEP 90 Torque Converter Identification 184. 91387A AUG 90 3T40 (125C) Replacement Transmission 185. 91626B AUG 90 Coolant Specification 186. 91353E AUG 90 New Coated Wheel Weights For Aluminum Wheels 187. 91469A AUG 90 Release of Antenna Bezel Nut Tool 188. 902935 JUL 90 Brake Lathe Produces Poor Brake Rotor Finish 189. 903027C JUL 90 Clutch Slippage 190. 902968C JUL 90 Speedometer Pointer Flutter 191. 8930910 JUN 90 Convertible Door Glass Doesn't Seal Properly, New Blow Out Clip 192. 902848C JUN 90 Speedometer Cable Leaks Oil Into the Vehicle 193. 9023410 MAY 90 Dash Pad Warping 194. 902366A MAY 90 Possible High Oil Consumption Contributors 195. 902423D MAY 90 Rear Spring Upper Insulator Squeak Redesigned 196. 893067A APR 90 3RD Clutch Switch Is Incorrectly Identified 197. 91108A APR 90 Aftermarket Accessories Installation Guidelines 198. 91148A APR 90 Checking For Parasitic Current Drain 199. 902106F APR 90 Exhaust Moan or Boom 200. 9022410 APR 90 Loose or Missing Window Reveal Moldings 201. 902187B APR 90 Manual 5-Speed Transaxle Shiftability Concerns 202. 902166 APR 90 Prevent Leakage of Small 75 mm Oil Filters 203. 902057A APR 90 Revised Wiring Diagram Information 3T40 A/T 204. 91090A APR 90 Used Anti-Freeze Policy 205. 893028A MAR 90 Convertible Roof Manual Bypass Valve 206. 901917A MAR 90 Drive Link Wear Specifications Revised 207. 9019410 MAR 90 Front Seat Back Pivot Bolt Rattle 208. 902017A MAR 90 Intermittent TCC Code 62, 26 209. 901996E MAR 90 Revised Chart C-1D, Code 33, 34, 63, 64 210. 901986E MAR 90 Revised TPS Specifications 211. ATRATB9002006 FEB 90 Automatic Transmission Fluid 212. 901676E FEB 90 Engine Cranks But Won't Run 213. 892987B FEB 90 High Shift, Clutch Pedal Effort 214. 901765 FEB 90 Instrument Panel Rattle/Buzz 215. 901686E FEB 90 Sensor Voltage Output Specifications 216. 892916E JAN 90 Detonation, Pop-Backs, Hesitation & Stall, New PROM 217. 892937B JAN 90 Knocking or Tapping Gear Noise 218. 89445 DEC 89 Brake Lead Diagnosis 219. 901185 DEC 89 Parking Brake Adjustment 220. 909210 NOV 89 Carpet Inserts Become Loose 221. 90857A NOV 89 Incorrectly Installed LO-Reverse Piston Snap Rings 222. ATRASIL8933 NOV 89 Lo-Reverse Clutch Rattle/Clicking 223. 892777A NOV 89 No 1ST Gear and/or Slips In 1ST 224. ATRATB8930 OCT 89 Automatic Transmission Math Part 2 225. 90781B OCT 89 High Side Switch Installation Tip 226. 90753E OCT 89 Tire Company Warranty Assistance Programs 227. 892680B OCT 89 Use of Gasoline Containing 15 Percent Mtbe 228. ATRATB8927 SEP 89 20 Steps To successful Auto Transmission Repair 229. 90501D SEP 89 Air Conditioning Compressor Oval O-Ring Seal 230. 892618A SEP 89 Blown Fuses Due to Shorted TCC Wiring 231. 892517A SEP 89 Delayed Reverse to Drive In Cold Operating Conditions 232. 8924910 SEP 89 Hood Wobbles When Open Due to Loose Hood Hinge Pivot Bolts 233. 892625 SEP 89 Light Brake Drag - Brake Switch Adjustment 234. 90568 SEP 89 Packard 32 Way Connector Identification 235. 892347A AUG 89 ATF Fluid Color/Level Check Information 236. ATRATB8923 AUG 89 Automatic Transmission Math Formulas 237. 892426A AUG 89 Engine Knock At Initial Start-Up 238. 892386C AUG 89 Minimum Oil Filter Clearance 239. 892307A AUG 89 New Oil Pump Rotor Thickness THM 125C/Hydra-Matic 3T40 240. 892297A AUG 89 Rattle/Clicking In 3RD Gear 241. 90496B AUG 89 Reconstituted Anti-Freeze 242. 8924610 AUG 89 Side Marker Lamp Lens Cracked Appearance 243. 892271D JUL 89 Air Conditioning Compressor Suction/Discharge Port Seals 244. 892248A JUL 89 Generator Wiring Description 245. 892126 JUL 89 Incorrect Cruise Control Resume Operation 246. 90340A JUL 89 Labor Guide Request For Changes, Feb./June 247. 873077B JUL 89 Noise In All Gear Ranges and Neutral With Clutch Pedal Out 248. 8917110 JUN 89 Chipped Paint Diagnosis and Repair 249. ATRASIL8924 JUN 89 Intermittent Or No TCC Apply 250. ATRASIL8923 JUN 89 New Spring Dowel Case Cover Pins 251. 891793E JUN 89 Replacement Nuts, Bolts and Keys For Locking Wheel Nut Systems 252. 891857A JUN 89 Replacement of Final Drive Pinion Gear Washers and Sun Gear 253. 891533B MAY 89 Power Rack and Pinion Gear Service Information 254. 891528B MAY 89 Selection of Correct Wire Insulation Material For Wire Repairs 255. 891271B APR 89 A/C Refrigerant Loss Due to Loose or Missing Access Fitting Cap 256. 8915010 APR 89 Convertible Top Boot Retention 257. 891547A APR 89 Diagnosis Information - LO-Reverse Clutch THM 125C/ Hydramatic 258. 891460A APR 89 Goodwrench Vehicle Security System Labor Operations 259. 891306E APR 89 Improper Crankshaft Sensor Replacements Due to Oil On the Senso 260. 8912310 APR 89 Insufficient Lubrication In Door Lock Cylinders 261. 891195 APR 89 Parking Brake Adjustment 262. 891377B APR 89 Shift Lever Rattle/Buzz Noise In 3RD or 4TH Gears, Isuzu 5-Spee 263. 90037A APR 89 Smooth Direct Clutch Fiber Plates For THM-125C Transmissions 264. 891207A MAR 89 2-3 Slip or Flare and/or Delayed 2-3 Upshifts During Light Thro 265. 89967A7B MAR 89 Axle Seal Protector to Prevent Right Side Axle Seal Damage Duri 266. 89986D MAR 89 Charging Low or Completely Discharged Delco Freedom Batteries 267. 89956E MAR 89 Failure to Run Cold or Hesitates On Driveaway 268. 891126C MAR 89 Fuel Pump Strainer (In-Tank Filter/Sock) Replacement 269. 891089A MAR 89 Poor AM or FM Radio Reception 270. 89970A MAR 89 Use of Car/Truck Line Indicator In Place of Model Names 271. 89721A FEB 89 Cavalier Service Manual Update - 1989 Heater Hose Clamp 272. ATRASIL896 FEB 89 Forward Drum Design Changes 273. 89900A FEB 89 Labor Time Guide Request For Review Changes - September/January 274. 89855 FEB 89 On-Car Brake Rotor Turning Tool 275. 89593E JAN 89 Cast Aluminim Wheel Porosity 276. 89607A JAN 89 Clutch Piston Seal Installation 277. 89576B JAN 89 Engine Coolant Substitutes 278. 89697A JAN 89 Intermittent and/or No Torque Converter Clutch Apply 279. 89677A JAN 89 New Spring Dowel Case Cover Pins 280. 89416E DEC 88 ECM Memory Updating 281. 89457A DEC 88 New Product Information For Hydra-Matic Produced Transaxles/Tra 282. 89497A DEC 88 No Second Gear 283. 89316C NOV 88 Fuel Feed and/or Return Pipe Repair 284. 89400A NOV 88 Headlamp Adjustment Labor Operation 285. 89346E NOV 88 Torque Specs - TBI 700 286. 89257A NOV 88 Transmission/Transaxle Designation System Change 287. 89381B NOV 88 V5 Air Conditioning and Refrigerant System Diagnostic Procedure 288. 89153B OCT 88 Noises Caused By Power Steering Cylinder Line Contacting HVAC C 289. 883405 SEP 88 Disk Brake Noise 290. 89037A SEP 88 New Fiber Plates For Forward and Direct Clutch Assemblies 291. 890210 SEP 88 Removal of Protective Plastic From Interior Trim 292. 89013A SEP 88 The Importance of Four Wheel Alignment 293. ATRATB8816 MAR 88 No Upshift - Governor Contamination 294. ATRATB887 FEB 88 Checking Pressure Switches For Leaks 295. ATRATB8754 SEP 87 All Automatics - Front Bushing Wear 296. ATRATB8748 AUG 87 Metal Sealing Rings - Automatic Transmissions 297. ATRATB8736 JUN 87 Restricted Exhaust System Check 298. ATRATB8730 MAY 87 No Upshift 299. ATRATB8623 MAY 86 Hidden Residue Build Up - Valves Sticking 300. ATRATB8612 MAR 86 Converter Clutch Shudder 301. ATRATB869 FEB 86 Governor Pressure Switches 302. ATRATB861 JAN 86 Rapid Pump Bushing Wear 303. ATRATB8524 JAN 85 No Converter Clutch Apply When Unit Is Hot 304. 81I37 FEB 81 Silica Contamination of Oxygen Sensors |