INFERNO Z24

 

Safety Recalls & Service Bulletins for 1991 Chevrolet Cavalier/Z24

I-4, 134-Cu.in., 2.2L MPFI

 

Safety Recalls
TSB Number Issue Date TSB Title
1. 91717A SEP 90 New 3T40 Side Cover and Bottom Pan Gasket
2. 91C24 SEP 91 Recall 91C24 - Front Door Interlock Striker Stud

 

Service Bulletins
TSB Number Issue Date TSB Title
1. 000000A JUL 99 GM Service Bulletin Precautions
2. 99-06-03-002 MAR 99 Battery Insulator Replacement
3. 99-06-03-001 MAR 99 Essential Tool J 42000 Battery Tester
4. 83-81-34 MAR 99 Operating Vehicle with SIR Warning Light On
5. 99-08-66-002 MAR 99 Trap Resistant Door Compartment Kit
6. 99-00-89-002 MAR 99 Using the New GM Service Bulletins
7. 86-05-02 DEC 98 Delayed Warranty Start Process
8. 83-35-08 NOV 98 Chemical Staining of Chrome Wheels
9. 83-32-10 NOV 98 Tool J 43435 Adjuster Locknut Wrench
10. 83-32-09 NOV 98 Tool J 43485 Power Steering Bleeder Adapter
11. 83-15-16 OCT 98 New Windshield and Glass Urethane Adhesive Caulking Kit
12. 76-02-02A OCT 98 Recommended Axle Lubricant
13. 83-05-07 SEP 98 Labor Time Updates
14. 84-96-01 AUG 98 Correct Labor Code Usage for Entertainment Systems
15. 83-90-12 AUG 98 Keyless Entry Transmitter Tester
16. 83-05-06 AUG 98 Labor Time Updates
17. 80-05-03 AUG 98 Redefined Use of Parts Warranty Special Claims B and C
18. 83-05-05 JUL 98 Labor Time Guides Updates
19. 83-96-05 JUL 98 Radio Telephone/Mobile Radio Inst/Troubleshooting
20. 83-90-08 JUN 98 Charts and Schematics for Cruise Control Diagnosis
21. 83-05-04 JUN 98 Labor Guide Time Update
22. 82-05-03 MAY 98 Elimination of Labor Op Z7920/Z7930
23. 82-05-05 MAY 98 General Motors Warranty Inquiry System
24. 83-05-03 MAY 98 Labor Time Guide Updates
25. 83-64-17 MAY 98 New Battery Tester
26. 82-05-02 MAY 98 Request for Authorization Using Routing Code H
27. 83-05-02 APR 98 Labor Time Guide Updates
28. 87-61-24 APR 98 Use of Surface Conditioning Discs
29. 48-05-01C MAR 98 Customer Concern Not Duplicated /Verified - Labor
30. 83-05-01 MAR 98 Labor Time Guide Updates
31. 83-64-09 MAR 98 Tool J 41450-B Released for CS Generator Diagnosis
32. 83-01-14 MAR 98 VIN Plate Replacement
33. 98-GI-06 FEB 98 Updated Information Regarding Air Bag On-Off Switches
34. 72-05-09 FEB 98 GM Dealer Empowerment Program
35. 48-05-02C FEB 98 Information On Expediting Parts
36. 73-05-09 FEB 98 Labor Guide Updates
37. 82-05-01 FEB 98 New Vehicle / Replacement Battery Warranty Instructions
38. 73-50-37 JAN 98 Brake Rotor and Hub Cleaning Tool Revision
39. 72-05-14 JAN 98 Enhanced Sublet Repair Policy
40. 73-90-23 JAN 98 Frontal (SIR) ON-Off Switch Kits, Parts and Procedures
41. 73-05-09 JAN 98 Labor Times Update
42. 72-05-13 JAN 98 Repair/Replace Policies and Procedures
43. 72-05-12 JAN 98 Shock Absorbers and Struts Operations
44. 72-05-07 DEC 97 ACDelco Remanufactured Engines
45. 73-05-07 DEC 97 Labor Time Guide Updates
46. 72-05-11 DEC 97 Rail Dust Removal and Chemical Spotting - labor
47. 71-05-02 DEC 97 Recall Campaign Follow-Up Post Card
48. 73-01-10 DEC 97 Technical Assistance Call Preparation
49. 48-05-01A NOV 97 Customer Concern Not Verified/Duplicated Labor Operation
50. 62-05-02A NOV 97 Labor Operation Z1241 - Personal Property Damage
51. 73-05-07 NOV 97 Labor Time Guide Updates
52. 73-12-13 NOV 97 PureGuard 2 Operating Alert
53. 73-05-06 OCT 97 Labor Time Guide Addition
54. 73-05-06 SEP 97 Labor Time Guide addition
55. 73-62-13A SEP 97 Servicing of Aluminum Heater Cores and/or Radiators
56. 72-05-04 AUG 97 Guidelines for Claiming C0034 - Windshield Replacement
57. 72-05-06 AUG 97 Guidelines for I/M 240 Labor, J9980-I/M, J9981 and J9982
58. 72-05-05 AUG 97 Guidelines for Using E0420 Wheel Replace
59. 72-05-03 AUG 97 Guidelines for Wheel Alignments and Wheel Balance
60. 73-05-05 AUG 97 Labor Times
61. 73-16-11 AUG 97 Top Tether Hardware Package for Child Restraint Seats
62. 73-62-13 JUL 97 Aluminum Heater Core and/or Radiator Replacements
63. 73-62-14 JUL 97 Approved Engine Coolant Recycling Processes
64. 77-71-59 JUN 97 Automatic Transmission Oil Cooler Flushing/Flow Check
65. 36-71-06B JUN 97 Automatic Transmission Service Procedure
66. 73-05-04 JUN 97 Labor Time Update
67. 73-10-54 MAY 97 Two-Part Urethane Adhesive For Windshield Installations
68. 631208A APR 97 A/C Tool And Equipment Maintenance
69. 73-05-03 APR 97 Labor Time Guide Update
70. 730503 APR 97 Labor Times Guide Update
71. 620504 APR 97 Operating Procedures
72. 731204 FEB 97 Air Conditioning Systems With R12 Or R134a Service Issue
73. 731049 FEB 97 Body Sealer Tape For Collision Repairs
74. 730501 FEB 97 Update Labor Time Guide
75. 730502 FEB 97 Updates Labor Time Guide
76. 630507 JAN 97 Updates Labor Time Guides
77. 649601 JAN 97 Compact Disk Players Procedures
78. 436407A JAN 97 Low Voltage Reading Or Dim Lights At Idle
79. 600503 JAN 97 Warranty Repairs And Claims Procedures
80. 62-05-03 DEC 96 Dealer Prohibited Use of Labor Open. and/or Claim Type
81. 63-05-06 DEC 96 Updates to Labor Time Guide
82. 310503C DEC 96 Warranty Claim Processing
83. 631215 NOV 96 A/C Compressor Seal Washer Reference Chart
84. 610111 NOV 96 Key Code Information
85. 630504 OCT 96 Warranty Administration Labor Time Guide Updates
86. 630505 OCT 96 Warranty Labor Time Guide Updates
87. 668304A SEP 96 ACDelco Service Center Locations Odometer/Speedometer
88. 630503 SEP 96 Labor Time Guide (Request for Review) Updates
89. 636532 MAY 96 Enhanced Emission Inspection Maintenance - Equipment
90. 631209 MAY 96 R12 or R134a A/C Vehicle Service Issues
91. 531703A MAY 96 Refinishing Aluminum Wheels
92. 676113 APR 96 Camshaft Rear Cover Bolt Torque Specification - Revised
93. 638111 APR 96 Headlamp Lens Distortion Caused by Aiming Equipment
94. 636401 FEB 96 Updated Battery Replacement Catalog Numbers
95. ATRATB339 JAN 96 Harsh Forward Engagement
96. 516547 JAN 96 Revised Tech 1 Cartridge for Oxygen Sensor Test
97. 576137 DEC 95 Cylinder Head Flatness Specification
98. 536507 DEC 95 Enhanced Emission Inspection Maintenance - Update
99. 531021 NOV 95 Waterleak Diagnostic Guide
100. 538209 OCT 95 Daytime Running Lamp Retrofit Kits
101. 580504 AUG 95 Inspection/Maintenance Labor Operations
102. 588302A JUL 95 AC Delco Locator Service for Delco Electronics Exchange
103. 570102 JUN 95 Reformulated, Oxygenated Gasoline and Calif. Phase 2 RFG
104. 580101 JUN 95 Use of a Diagnostic Worksheet
105. 531205 MAY 95 Contaminated R12 Refrigerant Testing & Handling
106. 510103 MAY 95 GM Campaign Identification Label
107. 520506 APR 95 ADCSM Empowerment Parameters Retail Matrix
108. 570501 APR 95 Goodwill Adjustments Case-by-Case Administration
109. 520505 APR 95 Panel Replacement Operations for Corrosion Repairs
110. 436201B APR 95 Propylene Glycol Engine Coolant
111. 570201 MAR 95 General Information - DEXRON III A/T Fluid Introduction
112. 431218A MAR 95 J 39400 A/C Leak Detector Maintenance Kit Availability
113. 420515A FEB 95 Chevrolet Claim Processing
114. 516502 FEB 95 I/M Emissions Diagnostic Manual
115. ATRATB294 JAN 95 Axle Nut/ Lug Nut Tightening Specifications
116. 436510 JAN 95 I/M 240 Program - Equipment Purchase
117. 436507 DEC 94 Enhanced Emission Inspection Maintenance Program
118. 435009 DEC 94 Front Brake Pulsation - New Diagnosis and Repair
119. 431048 NOV 94 Adhesive Caulking Kit Revisions
120. 433211 NOV 94 Crunch Noise Right Dash Area When Turning Steering Wheel
121. 431606 OCT 94 Cleaning Procedure for Leather Seat Covers
122. 436506 OCT 94 I/M 240 Repairs - Obtaining Technical Assistance
123. 446501 OCT 94 PROM/MEMCAL - Identification Marks
124. 431511 OCT 94 Waterleak at Door Glass and Quarter Window Area
125. 431223 SEP 94 Contaminated A/C Refrigerant
126. 410103 SEP 94 Product Campaign Bulletin Numbering System
127. 330105A SEP 94 Using GM Service Bulletins
128. 449001 AUG 94 Diagnosing SIR DTC 24
129. 433203 JUL 94 Ignition Switch May Not Return to Run Position
130. 149301 JUL 94 Release of Service Package For Nickel Tape
131. 433502 JUL 94 Speed Rated Tires
132. 431029 JUN 94 Folding Top Rear Side Rail Removal and Installation
133. 438118 JUN 94 No Start, Battery Run Down or Blown Fuse
134. 431018A MAY 94 Vehicles Equipped With A Webasto Sunroof System
135. 436505 APR 94 Enhanced Emission Inspection Maintenance Programs
136. 439604 APR 94 Power Antenna Mast Replacement
137. 033206 MAR 94 Reduced Power Steering Assist (Cold)
138. 477103 MAR 94 Transaxle Oil Filter Differences
139. 435001 FEB 94 Aftermarket Anti-Lock Brake System Products
140. 476101 FEB 94 Cylinder Heads - Updated Parts/Servicing
141. 330106A FEB 94 New DCS Bulletin Search and Access to Vehicle Options
142. 310504 FEB 94 Policy - Recycled Engine Coolant
143. 331226 JAN 94 Retrofitting R-12 Vehicles to R-134A
144. 331222A DEC 93 Slow Defrost of Windshield
145. 383001 DEC 93 Steering System Bleed Procedures
146. 323501 DEC 93 Tires - Manufacturers' Assistance
147. 331708 NOV 93 Clearcoat Degradation - Chalking and Whitening
148. 306502 OCT 93 How Fuel Economy Is Determined
149. 331052 OCT 93 Install Rear Seat Child Comfort Guides
150. 331042 SEP 93 Manual Update - Washer Nozzle & Top Vent Screen Removal
151. ATRATB179 JUL 93 Late Or No Upshifts
152. 393504 JUL 93 Leaking Cast Aluminum Wheels
153. 349212R JUL 93 Radio Frequency Interference - Identification/Diagnosis
154. 316501R JUN 93 Introduction Of The Fuel Injector Tester Tool
155. 931943F MAY 93 Ignition Lock Cylinder Replacement
156. 931638A MAY 93 Isolation Diodes Information
157. 931813F MAY 93 Manual Update to Insure Turn Signal Cancellation
158. 931683D APR 93 Shock Groan On Non-Gas Rear Shocks
159. 931693E APR 93 Tires Slipping On Rim
160. 9314010 MAR 93 Convertible Pinch Weld Accessibility
161. 9313310 MAR 93 Door Locks Binding or Sticking/Key Hard to Insert
162. 9358A10 FEB 93 Acid Rain and Rail Dust Damage to Base/Clear Coat
163. 93987A FEB 93 Automatic Transaxle Fluid Level Checking Procedure
164. 931065 FEB 93 Brake Rotor Specifications
165. 93966C FEB 93 Factors That Affect Fuel Economy
166. 92176A6C FEB 93 Fuel Pump Noise, Engine Hesitation, Sag, Loss of Power
167. 923448E FEB 93 Windshield Blade Chatter or Wipeability
168. 93774B JAN 93 Differential Pinion Shaft Lock Screw
169. 93767A JAN 93 Possible Intermittent Second Gear Start In D2 When Cold
170. 939210 JAN 93 Service Tool For Rear Compartment Lid Hinge
171. 937110 DEC 92 Cup Holder Binding/Stuck
172. 923318B NOV 92 Dome and Reading Lamp Loose
173. 93316C OCT 92 Effect of Fuel Volatility On Driveability
174. 93356D OCT 92 Engine Miss, Hesitation or Roughness - Information
175. 93203E OCT 92 Scuff/Scratch Removal From Aluminum Wheels
176. 93323E OCT 92 Tire Damage Cause In GM Assembly Plants
177. 915147B SEP 92 Engine Surge On Deceleration
178. 9229010 SEP 92 Power Door Lock Binds
179. 93111D SEP 92 Shaft Nut Removal HR6HE
180. 922515 AUG 92 Console Park Brake Lever Brush Loose
181. 922576D AUG 92 Correct Use of Spark Tester J26792
182. 93036D AUG 92 New Design Spark Plugs
183. 922501A AUG 92 Use of Alternate Refrigerants In CFC 12
184. ATRATB120 JUL 92 Sprocket And Final Drive Identification
185. 922323E JUN 92 Damage Due to Improper Mounting of Steel Wheels
186. 922276E JUN 92 Fuel Pump Noise, Related Driveability Issues Codes 32,44
187. 922197A JUN 92 Slips In Low / Reverse - No Reverse With 3T40 A/T
188. 91358A8E APR 92 Windshield Wiper Blade Chatter
189. 91451A8C MAR 92 Oil Pressure Gage Flutters, or May Read High
190. ATRATB099 FEB 92 Checking For Chain Stretch
191. 921078A FEB 92 Cruise Control Intermittent Drop-Out or Fail
192. 92851D FEB 92 Missing Block Fitting Sealing Washers From Service A/C
193. 91423A3C FEB 92 Squawk/Clunk Noise From Front Suspension
194. 914736E JAN 92 Engine Chuggle At Low Speeds With A/T
195. 91448A7A JAN 92 Transaxle Mount Chirps
196. 914587A DEC 91 Shift INDIC5ATOR Misaligned A/T
197. 923310 NOV 91 Acid Rain Damage to Base Coat/Clear Coat
198. 92383E NOV 91 Adjusting New Tire Pressure
199. 92455 NOV 91 Front Brake Caliper Not Sliding Freely, Corrosion
200. ATRATB078 NOV 91 How To Use A Pressure Gauge - Automatic Trans.
201. 92351D NOV 91 New Air Conditioning Compressor Sealing Washer
202. 914536D NOV 91 Sporadic Engine Stall, Rough Running, No Start Code 42
203. 92427A NOV 91 Sporadic Transmission Slip, Downshift, or Busy Cycling TCC
204. 92503B NOV 91 Steering Pull and/or Tire Wear Problems
205. 914173C SEP 91 Inner Tie Rod Bushing Creak Noise
206. 914143E SEP 91 Rattle Noise As A Result of Loose Wheel Center Caps
207. 914131A SEP 91 Revised Procedure For Low Heat Delivery
208. 913880A AUG 91 A/C Delco Advance Exchange Programs
209. 913846E AUG 91 Damaged and/or Misdiagnosed ECM/PCM
210. 920110 AUG 91 Door Edge Protectors Marring Paint
211. 913967A AUG 91 Evaluating Peened Spacer Plates On All A/T
212. 914016D AUG 91 Melted Wire Harness Conduit
213. 914083B AUG 91 Power Steering Shudder, Moan or Vibration
214. 913667C JUL 91 Clutch System Decrease In Performance
215. 913500B JUN 91 Federal Vehicle Theft Prevention Standard
216. 913446E JUN 91 State Emissions Testing Information
217. 913126E MAY 91 Damage Multec Port Fuel Injectors Result
218. 9133410 MAY 91 Hvlp-High Volume Low Pressure Paint Application
219. 913186E MAY 91 Incorrect Mem-Cal Installation May Damage ECM/PCM Circuit
220. 912980A MAY 91 Labor Time Guide Request For Review Updates
221. 9133510 MAY 91 Passenger Seat Will Not Lock Into Position
222. ATRATB048 MAY 91 Uncontrollable Lock-Up, Kills Engine At Stop
223. 913018A MAY 91 Warnings and Alarm Update Test Procedure
224. 912850A APR 91 Cleaning of Upper Instrument Panel Surfaces
225. ATRATB046 APR 91 Diagnosing Converter Lock-Up Problems
226. 912776E APR 91 Fuel System Diagnosis Chart A-7 Manual Revision
227. 9128210 APR 91 Importance of Checking Clear Coat Thickness
228. 912943F APR 91 Key Sticks In the Ignition Lock Cylinder
229. 912841A APR 91 Loose or Missing A/C Access Fitting Caps
230. 912226E MAR 91 Cold Acceleration Hesitation or Stall
231. 912567A MAR 91 Engine Surge On Deceleration, With 3T40 A/T
232. 912433C MAR 91 Front Suspension, Manual Revision For Tools
233. 177109 MAR 91 Governor Failure - Updated Part
234. 912521A MAR 91 Heater/Air Conditioning - Blower Revised Service Procedure
235. 912276A MAR 91 Incorrect Oil Filter Replacement Information
236. 912633 MAR 91 Noise From Dash When Turning
237. 912356B MAR 91 Use of Recycled Engine Coolant
238. 911886E FEB 91 ECM, PCM and BCM Exchange Program
239. 912186D FEB 91 Grinding Noise Starter Fails to Engage
240. 911847A FEB 91 New A/T Roller Clutch
241. 912136D FEB 91 Parasitic Current Drain Procedure, No Start Condition
242. 912083B FEB 91 Reduced Power Steering Assist At Low Temperatures
243. 9118910 FEB 91 Wavy Edge/Loose Clip On Aero Molding
244. 911713E JAN 91 Tire Damage Caused In GM Assembly
245. 911335 DEC 90 Change In Brake Feel After Rotor Refinishing
246. 911268E NOV 90 Chattering Wiper Blades
247. 911187A NOV 90 Engine to Transmission Torque Specifications
248. 91827A NOV 90 Noise In Park On an Incline With 3T40 and 4T60
249. ATRATB028 OCT 90 Engine Testing With A Vacuum Gauge - Auto Trans.
250. 91803E OCT 90 Match Mounting of Tire/Wheel Discontinued
251. 91847A OCT 90 New 4TH Clutch Reaction Plates, THM F-7, 3T40, 4T60, 4T60-E
252. 91858A OCT 90 Procedure For Checking Connector Terminal Contact
253. 91796A OCT 90 Spark Plug Torque Specifications
254. ATRATB010 SEP 90 Torque Converter Identification
255. 91387A AUG 90 3T40 (125C) Replacement Transmission
256. 91626B AUG 90 Coolant Specification
257. 915110 AUG 90 Interior Body Nonmetallic Paint Usage
258. 91353E AUG 90 New Coated Wheel Weights For Aluminum Wheels
259. 91469A AUG 90 Release of Antenna Bezel Nut Tool
260. 91148A APR 90 Checking For Parasitic Current Drain
261. ATRATB9002006 FEB 90 Automatic Transmission Fluid
262. ATRATB8930 OCT 89 Automatic Transmission Math Part 2
263. ATRATB8927 SEP 89 20 Steps To successful Auto Transmission Repair
264. ATRATB8923 AUG 89 Automatic Transmission Math Formulas
265. 90496B AUG 89 Reconstituted Anti-Freeze
266. ATRATB8754 SEP 87 All Automatics - Front Bushing Wear
267. ATRATB8748 AUG 87 Metal Sealing Rings - Automatic Transmissions
268. ATRATB8623 MAY 86 Hidden Residue Build Up - Valves Sticking
269. ATRATB861 JAN 86 Rapid Pump Bushing Wear
270. 81I37 FEB 81 Silica Contamination of Oxygen Sensors
 

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