INFERNO Z24

 

Safety Recalls & Service Bulletins for 1991 Chevrolet Cavalier/Z24

V-6, 191-Cu.in., 3.1L MPFI

 

Safety Recalls
TSB Number Issue Date TSB Title
1. 91717A SEP 90 New 3T40 Side Cover and Bottom Pan Gasket
2. 91C24 SEP 91 Recall 91C24 - Front Door Interlock Striker Stud

 

Service Bulletins
TSB Number Issue Date TSB Title
1. 000000A JUL 99 GM Service Bulletin Precautions
2. 99-06-03-002 MAR 99 Battery Insulator Replacement
3. 99-06-03-001 MAR 99 Essential Tool J 42000 Battery Tester
4. 83-81-34 MAR 99 Operating Vehicle with SIR Warning Light On
5. 99-08-66-002 MAR 99 Trap Resistant Door Compartment Kit
6. 99-00-89-002 MAR 99 Using the New GM Service Bulletins
7. 86-05-02 DEC 98 Delayed Warranty Start Process
8. 83-35-08 NOV 98 Chemical Staining of Chrome Wheels
9. 83-32-10 NOV 98 Tool J 43435 Adjuster Locknut Wrench
10. 83-32-09 NOV 98 Tool J 43485 Power Steering Bleeder Adapter
11. 83-15-16 OCT 98 New Windshield and Glass Urethane Adhesive Caulking Kit
12. 76-02-02A OCT 98 Recommended Axle Lubricant
13. 83-05-07 SEP 98 Labor Time Updates
14. 84-96-01 AUG 98 Correct Labor Code Usage for Entertainment Systems
15. 83-90-12 AUG 98 Keyless Entry Transmitter Tester
16. 83-05-06 AUG 98 Labor Time Updates
17. 80-05-03 AUG 98 Redefined Use of Parts Warranty Special Claims B and C
18. 83-05-05 JUL 98 Labor Time Guides Updates
19. 87-60-02A JUL 98 Oil Odor Engine
20. 83-96-05 JUL 98 Radio Telephone/Mobile Radio Inst/Troubleshooting
21. 83-90-08 JUN 98 Charts and Schematics for Cruise Control Diagnosis
22. 83-05-04 JUN 98 Labor Guide Time Update
23. 82-05-03 MAY 98 Elimination of Labor Op Z7920/Z7930
24. 82-05-05 MAY 98 General Motors Warranty Inquiry System
25. 83-05-03 MAY 98 Labor Time Guide Updates
26. 83-64-17 MAY 98 New Battery Tester
27. 82-05-02 MAY 98 Request for Authorization Using Routing Code H
28. 83-05-02 APR 98 Labor Time Guide Updates
29. 87-61-24 APR 98 Use of Surface Conditioning Discs
30. 48-05-01C MAR 98 Customer Concern Not Duplicated /Verified - Labor
31. 83-05-01 MAR 98 Labor Time Guide Updates
32. 83-64-09 MAR 98 Tool J 41450-B Released for CS Generator Diagnosis
33. 83-01-14 MAR 98 VIN Plate Replacement
34. 98-GI-06 FEB 98 Updated Information Regarding Air Bag On-Off Switches
35. 72-05-09 FEB 98 GM Dealer Empowerment Program
36. 48-05-02C FEB 98 Information On Expediting Parts
37. 73-05-09 FEB 98 Labor Guide Updates
38. 82-05-01 FEB 98 New Vehicle / Replacement Battery Warranty Instructions
39. 73-50-37 JAN 98 Brake Rotor and Hub Cleaning Tool Revision
40. 72-05-14 JAN 98 Enhanced Sublet Repair Policy
41. 73-90-23 JAN 98 Frontal (SIR) ON-Off Switch Kits, Parts and Procedures
42. 73-05-09 JAN 98 Labor Times Update
43. 72-05-13 JAN 98 Repair/Replace Policies and Procedures
44. 72-05-12 JAN 98 Shock Absorbers and Struts Operations
45. 72-05-07 DEC 97 ACDelco Remanufactured Engines
46. 73-05-07 DEC 97 Labor Time Guide Updates
47. 72-05-11 DEC 97 Rail Dust Removal and Chemical Spotting - labor
48. 71-05-02 DEC 97 Recall Campaign Follow-Up Post Card
49. 73-01-10 DEC 97 Technical Assistance Call Preparation
50. 48-05-01A NOV 97 Customer Concern Not Verified/Duplicated Labor Operation
51. 62-05-02A NOV 97 Labor Operation Z1241 - Personal Property Damage
52. 73-05-07 NOV 97 Labor Time Guide Updates
53. 73-12-13 NOV 97 PureGuard 2 Operating Alert
54. 73-05-06 OCT 97 Labor Time Guide Addition
55. 73-05-06 SEP 97 Labor Time Guide addition
56. 73-62-13A SEP 97 Servicing of Aluminum Heater Cores and/or Radiators
57. 72-05-04 AUG 97 Guidelines for Claiming C0034 - Windshield Replacement
58. 72-05-06 AUG 97 Guidelines for I/M 240 Labor, J9980-I/M, J9981 and J9982
59. 72-05-05 AUG 97 Guidelines for Using E0420 Wheel Replace
60. 72-05-03 AUG 97 Guidelines for Wheel Alignments and Wheel Balance
61. 73-05-05 AUG 97 Labor Times
62. 73-16-11 AUG 97 Top Tether Hardware Package for Child Restraint Seats
63. 73-62-13 JUL 97 Aluminum Heater Core and/or Radiator Replacements
64. 73-62-14 JUL 97 Approved Engine Coolant Recycling Processes
65. 77-71-59 JUN 97 Automatic Transmission Oil Cooler Flushing/Flow Check
66. 36-71-06B JUN 97 Automatic Transmission Service Procedure
67. 73-05-04 JUN 97 Labor Time Update
68. 73-10-54 MAY 97 Two-Part Urethane Adhesive For Windshield Installations
69. 631208A APR 97 A/C Tool And Equipment Maintenance
70. 73-05-03 APR 97 Labor Time Guide Update
71. 730503 APR 97 Labor Times Guide Update
72. 620504 APR 97 Operating Procedures
73. 731204 FEB 97 Air Conditioning Systems With R12 Or R134a Service Issue
74. 731049 FEB 97 Body Sealer Tape For Collision Repairs
75. 730501 FEB 97 Update Labor Time Guide
76. 730502 FEB 97 Updates Labor Time Guide
77. 630507 JAN 97 Updates Labor Time Guides
78. 649601 JAN 97 Compact Disk Players Procedures
79. 436407A JAN 97 Low Voltage Reading Or Dim Lights At Idle
80. 600503 JAN 97 Warranty Repairs And Claims Procedures
81. 62-05-03 DEC 96 Dealer Prohibited Use of Labor Open. and/or Claim Type
82. 63-05-06 DEC 96 Updates to Labor Time Guide
83. 310503C DEC 96 Warranty Claim Processing
84. 631215 NOV 96 A/C Compressor Seal Washer Reference Chart
85. 610111 NOV 96 Key Code Information
86. 630504 OCT 96 Warranty Administration Labor Time Guide Updates
87. 630505 OCT 96 Warranty Labor Time Guide Updates
88. 668304A SEP 96 ACDelco Service Center Locations Odometer/Speedometer
89. 630503 SEP 96 Labor Time Guide (Request for Review) Updates
90. 636532 MAY 96 Enhanced Emission Inspection Maintenance - Equipment
91. 631209 MAY 96 R12 or R134a A/C Vehicle Service Issues
92. 531703A MAY 96 Refinishing Aluminum Wheels
93. 638111 APR 96 Headlamp Lens Distortion Caused by Aiming Equipment
94. 636401 FEB 96 Updated Battery Replacement Catalog Numbers
95. ATRATB339 JAN 96 Harsh Forward Engagement
96. 516547 JAN 96 Revised Tech 1 Cartridge for Oxygen Sensor Test
97. 536507 DEC 95 Enhanced Emission Inspection Maintenance - Update
98. 531021 NOV 95 Waterleak Diagnostic Guide
99. 538209 OCT 95 Daytime Running Lamp Retrofit Kits
100. 580504 AUG 95 Inspection/Maintenance Labor Operations
101. 588302A JUL 95 AC Delco Locator Service for Delco Electronics Exchange
102. 570102 JUN 95 Reformulated, Oxygenated Gasoline and Calif. Phase 2 RFG
103. 580101 JUN 95 Use of a Diagnostic Worksheet
104. 531205 MAY 95 Contaminated R12 Refrigerant Testing & Handling
105. 510103 MAY 95 GM Campaign Identification Label
106. 520506 APR 95 ADCSM Empowerment Parameters Retail Matrix
107. 570501 APR 95 Goodwill Adjustments Case-by-Case Administration
108. 520505 APR 95 Panel Replacement Operations for Corrosion Repairs
109. 436201B APR 95 Propylene Glycol Engine Coolant
110. 570201 MAR 95 General Information - DEXRON III A/T Fluid Introduction
111. 431218A MAR 95 J 39400 A/C Leak Detector Maintenance Kit Availability
112. 420515A FEB 95 Chevrolet Claim Processing
113. 516502 FEB 95 I/M Emissions Diagnostic Manual
114. ATRATB294 JAN 95 Axle Nut/ Lug Nut Tightening Specifications
115. 436510 JAN 95 I/M 240 Program - Equipment Purchase
116. 416532 JAN 95 Section 6E2, 6E3 - Driveability & Emissions - Chart A-1
117. 436507 DEC 94 Enhanced Emission Inspection Maintenance Program
118. 435009 DEC 94 Front Brake Pulsation - New Diagnosis and Repair
119. 431048 NOV 94 Adhesive Caulking Kit Revisions
120. 433211 NOV 94 Crunch Noise Right Dash Area When Turning Steering Wheel
121. 431606 OCT 94 Cleaning Procedure for Leather Seat Covers
122. 436506 OCT 94 I/M 240 Repairs - Obtaining Technical Assistance
123. 446501 OCT 94 PROM/MEMCAL - Identification Marks
124. 431511 OCT 94 Waterleak at Door Glass and Quarter Window Area
125. 431223 SEP 94 Contaminated A/C Refrigerant
126. 410103 SEP 94 Product Campaign Bulletin Numbering System
127. 330105A SEP 94 Using GM Service Bulletins
128. 449001 AUG 94 Diagnosing SIR DTC 24
129. 433203 JUL 94 Ignition Switch May Not Return to Run Position
130. 149301 JUL 94 Release of Service Package For Nickel Tape
131. 433502 JUL 94 Speed Rated Tires
132. 431029 JUN 94 Folding Top Rear Side Rail Removal and Installation
133. 438118 JUN 94 No Start, Battery Run Down or Blown Fuse
134. 476510 MAY 94 Diagnosing Intermittent Idle Speed Increases
135. 431018A MAY 94 Vehicles Equipped With A Webasto Sunroof System
136. 436505 APR 94 Enhanced Emission Inspection Maintenance Programs
137. 439604 APR 94 Power Antenna Mast Replacement
138. 033206 MAR 94 Reduced Power Steering Assist (Cold)
139. 477103 MAR 94 Transaxle Oil Filter Differences
140. 435001 FEB 94 Aftermarket Anti-Lock Brake System Products
141. 330106A FEB 94 New DCS Bulletin Search and Access to Vehicle Options
142. 310504 FEB 94 Policy - Recycled Engine Coolant
143. 331226 JAN 94 Retrofitting R-12 Vehicles to R-134A
144. 331222A DEC 93 Slow Defrost of Windshield
145. 383001 DEC 93 Steering System Bleed Procedures
146. 323501 DEC 93 Tires - Manufacturers' Assistance
147. 331708 NOV 93 Clearcoat Degradation - Chalking and Whitening
148. 306502 OCT 93 How Fuel Economy Is Determined
149. 331052 OCT 93 Install Rear Seat Child Comfort Guides
150. 336506 OCT 93 Stalls, Long Cranks/Idle/Decel Surge
151. 331042 SEP 93 Manual Update - Washer Nozzle & Top Vent Screen Removal
152. ATRATB179 JUL 93 Late Or No Upshifts
153. 393504 JUL 93 Leaking Cast Aluminum Wheels
154. 349212R JUL 93 Radio Frequency Interference - Identification/Diagnosis
155. 316501R JUN 93 Introduction Of The Fuel Injector Tester Tool
156. 931943F MAY 93 Ignition Lock Cylinder Replacement
157. 931638A MAY 93 Isolation Diodes Information
158. 931813F MAY 93 Manual Update to Insure Turn Signal Cancellation
159. 931683D APR 93 Shock Groan On Non-Gas Rear Shocks
160. 931693E APR 93 Tires Slipping On Rim
161. 9314010 MAR 93 Convertible Pinch Weld Accessibility
162. 9313310 MAR 93 Door Locks Binding or Sticking/Key Hard to Insert
163. 9358A10 FEB 93 Acid Rain and Rail Dust Damage to Base/Clear Coat
164. 93987A FEB 93 Automatic Transaxle Fluid Level Checking Procedure
165. 931065 FEB 93 Brake Rotor Specifications
166. 93966C FEB 93 Factors That Affect Fuel Economy
167. 92176A6C FEB 93 Fuel Pump Noise, Engine Hesitation, Sag, Loss of Power
168. 923448E FEB 93 Windshield Blade Chatter or Wipeability
169. 93774B JAN 93 Differential Pinion Shaft Lock Screw
170. 93767A JAN 93 Possible Intermittent Second Gear Start In D2 When Cold
171. 939210 JAN 93 Service Tool For Rear Compartment Lid Hinge
172. 937110 DEC 92 Cup Holder Binding/Stuck
173. 923318B NOV 92 Dome and Reading Lamp Loose
174. 93316C OCT 92 Effect of Fuel Volatility On Driveability
175. 93356D OCT 92 Engine Miss, Hesitation or Roughness - Information
176. 93203E OCT 92 Scuff/Scratch Removal From Aluminum Wheels
177. 93323E OCT 92 Tire Damage Cause In GM Assembly Plants
178. 9229010 SEP 92 Power Door Lock Binds
179. 93111D SEP 92 Shaft Nut Removal HR6HE
180. 922515 AUG 92 Console Park Brake Lever Brush Loose
181. 922576D AUG 92 Correct Use of Spark Tester J26792
182. 93036D AUG 92 New Design Spark Plugs
183. 922501A AUG 92 Use of Alternate Refrigerants In CFC 12
184. ATRATB120 JUL 92 Sprocket And Final Drive Identification
185. 922323E JUN 92 Damage Due to Improper Mounting of Steel Wheels
186. 922276E JUN 92 Fuel Pump Noise, Related Driveability Issues Codes 32,44
187. 922197A JUN 92 Slips In Low / Reverse - No Reverse With 3T40 A/T
188. 91358A8E APR 92 Windshield Wiper Blade Chatter
189. 91451A8C MAR 92 Oil Pressure Gage Flutters, or May Read High
190. ATRATB099 FEB 92 Checking For Chain Stretch
191. 921078A FEB 92 Cruise Control Intermittent Drop-Out or Fail
192. 92851D FEB 92 Missing Block Fitting Sealing Washers From Service A/C
193. 91423A3C FEB 92 Squawk/Clunk Noise From Front Suspension
194. 91448A7A JAN 92 Transaxle Mount Chirps
195. 914587A DEC 91 Shift INDIC5ATOR Misaligned A/T
196. 923310 NOV 91 Acid Rain Damage to Base Coat/Clear Coat
197. 92383E NOV 91 Adjusting New Tire Pressure
198. 92455 NOV 91 Front Brake Caliper Not Sliding Freely, Corrosion
199. ATRATB078 NOV 91 How To Use A Pressure Gauge - Automatic Trans.
200. 92351D NOV 91 New Air Conditioning Compressor Sealing Washer
201. 92427A NOV 91 Sporadic Transmission Slip, Downshift, or Busy Cycling TCC
202. 92503B NOV 91 Steering Pull and/or Tire Wear Problems
203. 914166B SEP 91 Cooling Fan Noise
204. 914173C SEP 91 Inner Tie Rod Bushing Creak Noise
205. 914143E SEP 91 Rattle Noise As A Result of Loose Wheel Center Caps
206. 914131A SEP 91 Revised Procedure For Low Heat Delivery
207. 913880A AUG 91 A/C Delco Advance Exchange Programs
208. 913846E AUG 91 Damaged and/or Misdiagnosed ECM/PCM
209. 920110 AUG 91 Door Edge Protectors Marring Paint
210. 913967A AUG 91 Evaluating Peened Spacer Plates On All A/T
211. 914083B AUG 91 Power Steering Shudder, Moan or Vibration
212. 913667C JUL 91 Clutch System Decrease In Performance
213. 913500B JUN 91 Federal Vehicle Theft Prevention Standard
214. 913446E JUN 91 State Emissions Testing Information
215. 913126E MAY 91 Damage Multec Port Fuel Injectors Result
216. 9133410 MAY 91 Hvlp-High Volume Low Pressure Paint Application
217. 913186E MAY 91 Incorrect Mem-Cal Installation May Damage ECM/PCM Circuit
218. 912980A MAY 91 Labor Time Guide Request For Review Updates
219. 9133510 MAY 91 Passenger Seat Will Not Lock Into Position
220. 913233B MAY 91 Power Steering Pump Pulley Revised Special Tools
221. ATRATB048 MAY 91 Uncontrollable Lock-Up, Kills Engine At Stop
222. 913018A MAY 91 Warnings and Alarm Update Test Procedure
223. 912850A APR 91 Cleaning of Upper Instrument Panel Surfaces
224. ATRATB046 APR 91 Diagnosing Converter Lock-Up Problems
225. 912726A APR 91 Engine Oil Leaks
226. 9128210 APR 91 Importance of Checking Clear Coat Thickness
227. 912943F APR 91 Key Sticks In the Ignition Lock Cylinder
228. 912841A APR 91 Loose or Missing A/C Access Fitting Caps
229. 912567A MAR 91 Engine Surge On Deceleration, With 3T40 A/T
230. 912433C MAR 91 Front Suspension, Manual Revision For Tools
231. 912586E MAR 91 Fuel Cut-Off Specifications Revised
232. 177109 MAR 91 Governor Failure - Updated Part
233. 912521A MAR 91 Heater/Air Conditioning - Blower Revised Service Procedure
234. 912633 MAR 91 Noise From Dash When Turning
235. 912257A MAR 91 Pedal Buzz At Light Throttle
236. 912356B MAR 91 Use of Recycled Engine Coolant
237. 911886E FEB 91 ECM, PCM and BCM Exchange Program
238. 912186D FEB 91 Grinding Noise Starter Fails to Engage
239. 911847A FEB 91 New A/T Roller Clutch
240. 912136D FEB 91 Parasitic Current Drain Procedure, No Start Condition
241. 912083B FEB 91 Reduced Power Steering Assist At Low Temperatures
242. 911966E FEB 91 Revised Intake Plenum Bolt Torque
243. 9118910 FEB 91 Wavy Edge/Loose Clip On Aero Molding
244. 911713E JAN 91 Tire Damage Caused In GM Assembly
245. 911335 DEC 90 Change In Brake Feel After Rotor Refinishing
246. 911268E NOV 90 Chattering Wiper Blades
247. 911187A NOV 90 Engine to Transmission Torque Specifications
248. 91827A NOV 90 Noise In Park On an Incline With 3T40 and 4T60
249. 911146E NOV 90 Performing an Idle Relearn
250. ATRATB028 OCT 90 Engine Testing With A Vacuum Gauge - Auto Trans.
251. 91803E OCT 90 Match Mounting of Tire/Wheel Discontinued
252. 91847A OCT 90 New 4TH Clutch Reaction Plates, THM F-7, 3T40, 4T60, 4T60-E
253. 91858A OCT 90 Procedure For Checking Connector Terminal Contact
254. 91796A OCT 90 Spark Plug Torque Specifications
255. ATRATB010 SEP 90 Torque Converter Identification
256. 91387A AUG 90 3T40 (125C) Replacement Transmission
257. 91626B AUG 90 Coolant Specification
258. 915110 AUG 90 Interior Body Nonmetallic Paint Usage
259. 91353E AUG 90 New Coated Wheel Weights For Aluminum Wheels
260. 91617A AUG 90 New Spacer Plate Will Reduce Pedal Buzz
261. 91469A AUG 90 Release of Antenna Bezel Nut Tool
262. 91148A APR 90 Checking For Parasitic Current Drain
263. ATRATB9002006 FEB 90 Automatic Transmission Fluid
264. ATRATB8930 OCT 89 Automatic Transmission Math Part 2
265. ATRATB8927 SEP 89 20 Steps To successful Auto Transmission Repair
266. ATRATB8923 AUG 89 Automatic Transmission Math Formulas
267. 90496B AUG 89 Reconstituted Anti-Freeze
268. ATRATB8754 SEP 87 All Automatics - Front Bushing Wear
269. ATRATB8748 AUG 87 Metal Sealing Rings - Automatic Transmissions
270. ATRATB8623 MAY 86 Hidden Residue Build Up - Valves Sticking
271. ATRATB861 JAN 86 Rapid Pump Bushing Wear
272. 81I37 FEB 81 Silica Contamination of Oxygen Sensors
 

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