INFERNO Z24
Safety Recalls & Service Bulletins for 1991 Chevrolet Cavalier/Z24
V-6, 191-Cu.in., 3.1L MPFI
Safety Recalls |
TSB Number Issue Date TSB Title |
1. 91717A SEP 90 New 3T40 Side Cover and Bottom Pan Gasket |
2. 91C24 SEP 91 Recall 91C24 - Front Door Interlock Striker Stud |
Service Bulletins |
TSB Number Issue Date TSB Title |
1. 000000A JUL 99 GM Service
Bulletin Precautions 2. 99-06-03-002 MAR 99 Battery Insulator Replacement 3. 99-06-03-001 MAR 99 Essential Tool J 42000 Battery Tester 4. 83-81-34 MAR 99 Operating Vehicle with SIR Warning Light On 5. 99-08-66-002 MAR 99 Trap Resistant Door Compartment Kit 6. 99-00-89-002 MAR 99 Using the New GM Service Bulletins 7. 86-05-02 DEC 98 Delayed Warranty Start Process 8. 83-35-08 NOV 98 Chemical Staining of Chrome Wheels 9. 83-32-10 NOV 98 Tool J 43435 Adjuster Locknut Wrench 10. 83-32-09 NOV 98 Tool J 43485 Power Steering Bleeder Adapter 11. 83-15-16 OCT 98 New Windshield and Glass Urethane Adhesive Caulking Kit 12. 76-02-02A OCT 98 Recommended Axle Lubricant 13. 83-05-07 SEP 98 Labor Time Updates 14. 84-96-01 AUG 98 Correct Labor Code Usage for Entertainment Systems 15. 83-90-12 AUG 98 Keyless Entry Transmitter Tester 16. 83-05-06 AUG 98 Labor Time Updates 17. 80-05-03 AUG 98 Redefined Use of Parts Warranty Special Claims B and C 18. 83-05-05 JUL 98 Labor Time Guides Updates 19. 87-60-02A JUL 98 Oil Odor Engine 20. 83-96-05 JUL 98 Radio Telephone/Mobile Radio Inst/Troubleshooting 21. 83-90-08 JUN 98 Charts and Schematics for Cruise Control Diagnosis 22. 83-05-04 JUN 98 Labor Guide Time Update 23. 82-05-03 MAY 98 Elimination of Labor Op Z7920/Z7930 24. 82-05-05 MAY 98 General Motors Warranty Inquiry System 25. 83-05-03 MAY 98 Labor Time Guide Updates 26. 83-64-17 MAY 98 New Battery Tester 27. 82-05-02 MAY 98 Request for Authorization Using Routing Code H 28. 83-05-02 APR 98 Labor Time Guide Updates 29. 87-61-24 APR 98 Use of Surface Conditioning Discs 30. 48-05-01C MAR 98 Customer Concern Not Duplicated /Verified - Labor 31. 83-05-01 MAR 98 Labor Time Guide Updates 32. 83-64-09 MAR 98 Tool J 41450-B Released for CS Generator Diagnosis 33. 83-01-14 MAR 98 VIN Plate Replacement 34. 98-GI-06 FEB 98 Updated Information Regarding Air Bag On-Off Switches 35. 72-05-09 FEB 98 GM Dealer Empowerment Program 36. 48-05-02C FEB 98 Information On Expediting Parts 37. 73-05-09 FEB 98 Labor Guide Updates 38. 82-05-01 FEB 98 New Vehicle / Replacement Battery Warranty Instructions 39. 73-50-37 JAN 98 Brake Rotor and Hub Cleaning Tool Revision 40. 72-05-14 JAN 98 Enhanced Sublet Repair Policy 41. 73-90-23 JAN 98 Frontal (SIR) ON-Off Switch Kits, Parts and Procedures 42. 73-05-09 JAN 98 Labor Times Update 43. 72-05-13 JAN 98 Repair/Replace Policies and Procedures 44. 72-05-12 JAN 98 Shock Absorbers and Struts Operations 45. 72-05-07 DEC 97 ACDelco Remanufactured Engines 46. 73-05-07 DEC 97 Labor Time Guide Updates 47. 72-05-11 DEC 97 Rail Dust Removal and Chemical Spotting - labor 48. 71-05-02 DEC 97 Recall Campaign Follow-Up Post Card 49. 73-01-10 DEC 97 Technical Assistance Call Preparation 50. 48-05-01A NOV 97 Customer Concern Not Verified/Duplicated Labor Operation 51. 62-05-02A NOV 97 Labor Operation Z1241 - Personal Property Damage 52. 73-05-07 NOV 97 Labor Time Guide Updates 53. 73-12-13 NOV 97 PureGuard 2 Operating Alert 54. 73-05-06 OCT 97 Labor Time Guide Addition 55. 73-05-06 SEP 97 Labor Time Guide addition 56. 73-62-13A SEP 97 Servicing of Aluminum Heater Cores and/or Radiators 57. 72-05-04 AUG 97 Guidelines for Claiming C0034 - Windshield Replacement 58. 72-05-06 AUG 97 Guidelines for I/M 240 Labor, J9980-I/M, J9981 and J9982 59. 72-05-05 AUG 97 Guidelines for Using E0420 Wheel Replace 60. 72-05-03 AUG 97 Guidelines for Wheel Alignments and Wheel Balance 61. 73-05-05 AUG 97 Labor Times 62. 73-16-11 AUG 97 Top Tether Hardware Package for Child Restraint Seats 63. 73-62-13 JUL 97 Aluminum Heater Core and/or Radiator Replacements 64. 73-62-14 JUL 97 Approved Engine Coolant Recycling Processes 65. 77-71-59 JUN 97 Automatic Transmission Oil Cooler Flushing/Flow Check 66. 36-71-06B JUN 97 Automatic Transmission Service Procedure 67. 73-05-04 JUN 97 Labor Time Update 68. 73-10-54 MAY 97 Two-Part Urethane Adhesive For Windshield Installations 69. 631208A APR 97 A/C Tool And Equipment Maintenance 70. 73-05-03 APR 97 Labor Time Guide Update 71. 730503 APR 97 Labor Times Guide Update 72. 620504 APR 97 Operating Procedures 73. 731204 FEB 97 Air Conditioning Systems With R12 Or R134a Service Issue 74. 731049 FEB 97 Body Sealer Tape For Collision Repairs 75. 730501 FEB 97 Update Labor Time Guide 76. 730502 FEB 97 Updates Labor Time Guide 77. 630507 JAN 97 Updates Labor Time Guides 78. 649601 JAN 97 Compact Disk Players Procedures 79. 436407A JAN 97 Low Voltage Reading Or Dim Lights At Idle 80. 600503 JAN 97 Warranty Repairs And Claims Procedures 81. 62-05-03 DEC 96 Dealer Prohibited Use of Labor Open. and/or Claim Type 82. 63-05-06 DEC 96 Updates to Labor Time Guide 83. 310503C DEC 96 Warranty Claim Processing 84. 631215 NOV 96 A/C Compressor Seal Washer Reference Chart 85. 610111 NOV 96 Key Code Information 86. 630504 OCT 96 Warranty Administration Labor Time Guide Updates 87. 630505 OCT 96 Warranty Labor Time Guide Updates 88. 668304A SEP 96 ACDelco Service Center Locations Odometer/Speedometer 89. 630503 SEP 96 Labor Time Guide (Request for Review) Updates 90. 636532 MAY 96 Enhanced Emission Inspection Maintenance - Equipment 91. 631209 MAY 96 R12 or R134a A/C Vehicle Service Issues 92. 531703A MAY 96 Refinishing Aluminum Wheels 93. 638111 APR 96 Headlamp Lens Distortion Caused by Aiming Equipment 94. 636401 FEB 96 Updated Battery Replacement Catalog Numbers 95. ATRATB339 JAN 96 Harsh Forward Engagement 96. 516547 JAN 96 Revised Tech 1 Cartridge for Oxygen Sensor Test 97. 536507 DEC 95 Enhanced Emission Inspection Maintenance - Update 98. 531021 NOV 95 Waterleak Diagnostic Guide 99. 538209 OCT 95 Daytime Running Lamp Retrofit Kits 100. 580504 AUG 95 Inspection/Maintenance Labor Operations 101. 588302A JUL 95 AC Delco Locator Service for Delco Electronics Exchange 102. 570102 JUN 95 Reformulated, Oxygenated Gasoline and Calif. Phase 2 RFG 103. 580101 JUN 95 Use of a Diagnostic Worksheet 104. 531205 MAY 95 Contaminated R12 Refrigerant Testing & Handling 105. 510103 MAY 95 GM Campaign Identification Label 106. 520506 APR 95 ADCSM Empowerment Parameters Retail Matrix 107. 570501 APR 95 Goodwill Adjustments Case-by-Case Administration 108. 520505 APR 95 Panel Replacement Operations for Corrosion Repairs 109. 436201B APR 95 Propylene Glycol Engine Coolant 110. 570201 MAR 95 General Information - DEXRON III A/T Fluid Introduction 111. 431218A MAR 95 J 39400 A/C Leak Detector Maintenance Kit Availability 112. 420515A FEB 95 Chevrolet Claim Processing 113. 516502 FEB 95 I/M Emissions Diagnostic Manual 114. ATRATB294 JAN 95 Axle Nut/ Lug Nut Tightening Specifications 115. 436510 JAN 95 I/M 240 Program - Equipment Purchase 116. 416532 JAN 95 Section 6E2, 6E3 - Driveability & Emissions - Chart A-1 117. 436507 DEC 94 Enhanced Emission Inspection Maintenance Program 118. 435009 DEC 94 Front Brake Pulsation - New Diagnosis and Repair 119. 431048 NOV 94 Adhesive Caulking Kit Revisions 120. 433211 NOV 94 Crunch Noise Right Dash Area When Turning Steering Wheel 121. 431606 OCT 94 Cleaning Procedure for Leather Seat Covers 122. 436506 OCT 94 I/M 240 Repairs - Obtaining Technical Assistance 123. 446501 OCT 94 PROM/MEMCAL - Identification Marks 124. 431511 OCT 94 Waterleak at Door Glass and Quarter Window Area 125. 431223 SEP 94 Contaminated A/C Refrigerant 126. 410103 SEP 94 Product Campaign Bulletin Numbering System 127. 330105A SEP 94 Using GM Service Bulletins 128. 449001 AUG 94 Diagnosing SIR DTC 24 129. 433203 JUL 94 Ignition Switch May Not Return to Run Position 130. 149301 JUL 94 Release of Service Package For Nickel Tape 131. 433502 JUL 94 Speed Rated Tires 132. 431029 JUN 94 Folding Top Rear Side Rail Removal and Installation 133. 438118 JUN 94 No Start, Battery Run Down or Blown Fuse 134. 476510 MAY 94 Diagnosing Intermittent Idle Speed Increases 135. 431018A MAY 94 Vehicles Equipped With A Webasto Sunroof System 136. 436505 APR 94 Enhanced Emission Inspection Maintenance Programs 137. 439604 APR 94 Power Antenna Mast Replacement 138. 033206 MAR 94 Reduced Power Steering Assist (Cold) 139. 477103 MAR 94 Transaxle Oil Filter Differences 140. 435001 FEB 94 Aftermarket Anti-Lock Brake System Products 141. 330106A FEB 94 New DCS Bulletin Search and Access to Vehicle Options 142. 310504 FEB 94 Policy - Recycled Engine Coolant 143. 331226 JAN 94 Retrofitting R-12 Vehicles to R-134A 144. 331222A DEC 93 Slow Defrost of Windshield 145. 383001 DEC 93 Steering System Bleed Procedures 146. 323501 DEC 93 Tires - Manufacturers' Assistance 147. 331708 NOV 93 Clearcoat Degradation - Chalking and Whitening 148. 306502 OCT 93 How Fuel Economy Is Determined 149. 331052 OCT 93 Install Rear Seat Child Comfort Guides 150. 336506 OCT 93 Stalls, Long Cranks/Idle/Decel Surge 151. 331042 SEP 93 Manual Update - Washer Nozzle & Top Vent Screen Removal 152. ATRATB179 JUL 93 Late Or No Upshifts 153. 393504 JUL 93 Leaking Cast Aluminum Wheels 154. 349212R JUL 93 Radio Frequency Interference - Identification/Diagnosis 155. 316501R JUN 93 Introduction Of The Fuel Injector Tester Tool 156. 931943F MAY 93 Ignition Lock Cylinder Replacement 157. 931638A MAY 93 Isolation Diodes Information 158. 931813F MAY 93 Manual Update to Insure Turn Signal Cancellation 159. 931683D APR 93 Shock Groan On Non-Gas Rear Shocks 160. 931693E APR 93 Tires Slipping On Rim 161. 9314010 MAR 93 Convertible Pinch Weld Accessibility 162. 9313310 MAR 93 Door Locks Binding or Sticking/Key Hard to Insert 163. 9358A10 FEB 93 Acid Rain and Rail Dust Damage to Base/Clear Coat 164. 93987A FEB 93 Automatic Transaxle Fluid Level Checking Procedure 165. 931065 FEB 93 Brake Rotor Specifications 166. 93966C FEB 93 Factors That Affect Fuel Economy 167. 92176A6C FEB 93 Fuel Pump Noise, Engine Hesitation, Sag, Loss of Power 168. 923448E FEB 93 Windshield Blade Chatter or Wipeability 169. 93774B JAN 93 Differential Pinion Shaft Lock Screw 170. 93767A JAN 93 Possible Intermittent Second Gear Start In D2 When Cold 171. 939210 JAN 93 Service Tool For Rear Compartment Lid Hinge 172. 937110 DEC 92 Cup Holder Binding/Stuck 173. 923318B NOV 92 Dome and Reading Lamp Loose 174. 93316C OCT 92 Effect of Fuel Volatility On Driveability 175. 93356D OCT 92 Engine Miss, Hesitation or Roughness - Information 176. 93203E OCT 92 Scuff/Scratch Removal From Aluminum Wheels 177. 93323E OCT 92 Tire Damage Cause In GM Assembly Plants 178. 9229010 SEP 92 Power Door Lock Binds 179. 93111D SEP 92 Shaft Nut Removal HR6HE 180. 922515 AUG 92 Console Park Brake Lever Brush Loose 181. 922576D AUG 92 Correct Use of Spark Tester J26792 182. 93036D AUG 92 New Design Spark Plugs 183. 922501A AUG 92 Use of Alternate Refrigerants In CFC 12 184. ATRATB120 JUL 92 Sprocket And Final Drive Identification 185. 922323E JUN 92 Damage Due to Improper Mounting of Steel Wheels 186. 922276E JUN 92 Fuel Pump Noise, Related Driveability Issues Codes 32,44 187. 922197A JUN 92 Slips In Low / Reverse - No Reverse With 3T40 A/T 188. 91358A8E APR 92 Windshield Wiper Blade Chatter 189. 91451A8C MAR 92 Oil Pressure Gage Flutters, or May Read High 190. ATRATB099 FEB 92 Checking For Chain Stretch 191. 921078A FEB 92 Cruise Control Intermittent Drop-Out or Fail 192. 92851D FEB 92 Missing Block Fitting Sealing Washers From Service A/C 193. 91423A3C FEB 92 Squawk/Clunk Noise From Front Suspension 194. 91448A7A JAN 92 Transaxle Mount Chirps 195. 914587A DEC 91 Shift INDIC5ATOR Misaligned A/T 196. 923310 NOV 91 Acid Rain Damage to Base Coat/Clear Coat 197. 92383E NOV 91 Adjusting New Tire Pressure 198. 92455 NOV 91 Front Brake Caliper Not Sliding Freely, Corrosion 199. ATRATB078 NOV 91 How To Use A Pressure Gauge - Automatic Trans. 200. 92351D NOV 91 New Air Conditioning Compressor Sealing Washer 201. 92427A NOV 91 Sporadic Transmission Slip, Downshift, or Busy Cycling TCC 202. 92503B NOV 91 Steering Pull and/or Tire Wear Problems 203. 914166B SEP 91 Cooling Fan Noise 204. 914173C SEP 91 Inner Tie Rod Bushing Creak Noise 205. 914143E SEP 91 Rattle Noise As A Result of Loose Wheel Center Caps 206. 914131A SEP 91 Revised Procedure For Low Heat Delivery 207. 913880A AUG 91 A/C Delco Advance Exchange Programs 208. 913846E AUG 91 Damaged and/or Misdiagnosed ECM/PCM 209. 920110 AUG 91 Door Edge Protectors Marring Paint 210. 913967A AUG 91 Evaluating Peened Spacer Plates On All A/T 211. 914083B AUG 91 Power Steering Shudder, Moan or Vibration 212. 913667C JUL 91 Clutch System Decrease In Performance 213. 913500B JUN 91 Federal Vehicle Theft Prevention Standard 214. 913446E JUN 91 State Emissions Testing Information 215. 913126E MAY 91 Damage Multec Port Fuel Injectors Result 216. 9133410 MAY 91 Hvlp-High Volume Low Pressure Paint Application 217. 913186E MAY 91 Incorrect Mem-Cal Installation May Damage ECM/PCM Circuit 218. 912980A MAY 91 Labor Time Guide Request For Review Updates 219. 9133510 MAY 91 Passenger Seat Will Not Lock Into Position 220. 913233B MAY 91 Power Steering Pump Pulley Revised Special Tools 221. ATRATB048 MAY 91 Uncontrollable Lock-Up, Kills Engine At Stop 222. 913018A MAY 91 Warnings and Alarm Update Test Procedure 223. 912850A APR 91 Cleaning of Upper Instrument Panel Surfaces 224. ATRATB046 APR 91 Diagnosing Converter Lock-Up Problems 225. 912726A APR 91 Engine Oil Leaks 226. 9128210 APR 91 Importance of Checking Clear Coat Thickness 227. 912943F APR 91 Key Sticks In the Ignition Lock Cylinder 228. 912841A APR 91 Loose or Missing A/C Access Fitting Caps 229. 912567A MAR 91 Engine Surge On Deceleration, With 3T40 A/T 230. 912433C MAR 91 Front Suspension, Manual Revision For Tools 231. 912586E MAR 91 Fuel Cut-Off Specifications Revised 232. 177109 MAR 91 Governor Failure - Updated Part 233. 912521A MAR 91 Heater/Air Conditioning - Blower Revised Service Procedure 234. 912633 MAR 91 Noise From Dash When Turning 235. 912257A MAR 91 Pedal Buzz At Light Throttle 236. 912356B MAR 91 Use of Recycled Engine Coolant 237. 911886E FEB 91 ECM, PCM and BCM Exchange Program 238. 912186D FEB 91 Grinding Noise Starter Fails to Engage 239. 911847A FEB 91 New A/T Roller Clutch 240. 912136D FEB 91 Parasitic Current Drain Procedure, No Start Condition 241. 912083B FEB 91 Reduced Power Steering Assist At Low Temperatures 242. 911966E FEB 91 Revised Intake Plenum Bolt Torque 243. 9118910 FEB 91 Wavy Edge/Loose Clip On Aero Molding 244. 911713E JAN 91 Tire Damage Caused In GM Assembly 245. 911335 DEC 90 Change In Brake Feel After Rotor Refinishing 246. 911268E NOV 90 Chattering Wiper Blades 247. 911187A NOV 90 Engine to Transmission Torque Specifications 248. 91827A NOV 90 Noise In Park On an Incline With 3T40 and 4T60 249. 911146E NOV 90 Performing an Idle Relearn 250. ATRATB028 OCT 90 Engine Testing With A Vacuum Gauge - Auto Trans. 251. 91803E OCT 90 Match Mounting of Tire/Wheel Discontinued 252. 91847A OCT 90 New 4TH Clutch Reaction Plates, THM F-7, 3T40, 4T60, 4T60-E 253. 91858A OCT 90 Procedure For Checking Connector Terminal Contact 254. 91796A OCT 90 Spark Plug Torque Specifications 255. ATRATB010 SEP 90 Torque Converter Identification 256. 91387A AUG 90 3T40 (125C) Replacement Transmission 257. 91626B AUG 90 Coolant Specification 258. 915110 AUG 90 Interior Body Nonmetallic Paint Usage 259. 91353E AUG 90 New Coated Wheel Weights For Aluminum Wheels 260. 91617A AUG 90 New Spacer Plate Will Reduce Pedal Buzz 261. 91469A AUG 90 Release of Antenna Bezel Nut Tool 262. 91148A APR 90 Checking For Parasitic Current Drain 263. ATRATB9002006 FEB 90 Automatic Transmission Fluid 264. ATRATB8930 OCT 89 Automatic Transmission Math Part 2 265. ATRATB8927 SEP 89 20 Steps To successful Auto Transmission Repair 266. ATRATB8923 AUG 89 Automatic Transmission Math Formulas 267. 90496B AUG 89 Reconstituted Anti-Freeze 268. ATRATB8754 SEP 87 All Automatics - Front Bushing Wear 269. ATRATB8748 AUG 87 Metal Sealing Rings - Automatic Transmissions 270. ATRATB8623 MAY 86 Hidden Residue Build Up - Valves Sticking 271. ATRATB861 JAN 86 Rapid Pump Bushing Wear 272. 81I37 FEB 81 Silica Contamination of Oxygen Sensors |